Recirculating Vacuum Airflow for Cleaning Loose Fabrics

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional vacuum cleaners are ineffective in cleaning loose and lightweight fabrics as they tend to pull the fabric into the intake nozzle due to strong suction, making it difficult to remove debris without damaging the fabric or using expensive dry cleaning methods.

Innovation Solution

A vacuum cleaning device with re-circulating airflow and a removable debris container, capable of spraying scented or sanitizing fluids, designed to clean loose fabrics without pulling them into the intake, and powered by batteries for portability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If strong suction is used to remove debris from fabric, then cleaning effectiveness is improved, but fabric gets pulled into the intake nozzle

Engineering Contradiction:
Improvedebris removal effectivenessVSAvoidfabric damage and intake clogging
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The vacuum system is divided into separate functional zones: a first nozzle for introducing air current to lift debris, a second nozzle for extracting debris, and a filter assembly. This segmentation allows the air current and debris extraction to occur at different locations, preventing fabric from being pulled into the intake while maintaining effective debris removal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A filter assembly is introduced as an intermediary component between the debris extraction nozzle and the vacuum source. The filter prevents fabric and large particles from entering the vacuum system while allowing air to pass through, thus protecting the intake and maintaining suction efficiency without requiring excessive force.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If conventional vacuum systems are used on loose fabrics, then debris can be removed, but the fabric must be washed or dry cleaned which damages or expenses resources

Engineering Contradiction:
Improvedebris removal capabilityVSAvoidfabric integrity and cost-effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system uses adjustable air current strength and variable suction power to adapt to different fabric types and debris loads. This dynamic control allows gentle cleaning of delicate fabrics while maintaining effectiveness on heavier materials, eliminating the need for harsh washing or expensive dry cleaning.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The vacuum system allows adjustment of operational parameters including air flow rate, suction pressure, and nozzle positioning. These parameter changes enable the system to handle various fabric weights and debris types effectively, providing a versatile solution that replaces multiple cleaning methods with a single adjustable device.

Inventive Principle:
Principle #35Parameter changes

3Force

If non-circulating air stream is used, then suction force is concentrated, but all force to lift debris must come from intake suction causing fabric ingestion

Engineering Contradiction:
Improvesuction force concentrationVSAvoidfabric pulled into intake
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

Instead of relying solely on suction force to lift and remove debris, the system inverts the approach by using a first nozzle to blow air current onto the fabric surface, actively lifting debris toward a second extraction nozzle. This reversal of the traditional suction-only mechanism eliminates the need for intense localized suction that would pull in fabric.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective cleaning of loose and lightweight fabrics without damage, using a re-circulating airflow to prevent fabric ingestion and allowing for easy debris removal and sanitizing or scenting of the fabrics.

Implementation Method 1

A vacuum system uses an air current to lift up debris from a surface

Methodology Applied
Scientific EffectAir current lift: Aerodynamic Heating

Implementation Method 2

The vacuum system disclosed in this document re-circulates the air flow in the vacuum, instead of having the air blown out the back of the vacuum. The exhaust air is directed to the surface to be cleaned in a specific manner to loosen debris.

Methodology Applied
Scientific EffectRe-circulating airflow: Convection

Data Source

PatentUS7665181B2Re-circulating vacuum apparatus for cleaning fabric and other non-tensioned surfaces
Publication Date: 2010.02.23 GEBRHARD ALBERT W
  • US7665181B2 patent drawing
  • US7665181B2 patent drawing
  • US7665181B2 patent drawing

AI summary

An air re-circulating vacuum for cleaning loose fabric and other non-tensioned surfaces is disclosed. The vacuum has an air intake and an air exhaust located together inside an air space to create a turbulent flow to pull air and debris through an air flow space as the air flow space is pulled over the surface to be cleaned. The vacuum can be battery powered, or powered by plugging into a standard household current.