Recirculation Electrolytic Cell for High Concentration Ozone

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Solution Overview

Problem

Conventional ozone production methods from water result in low concentrations of dissolved ozone, requiring large ozone generators and limiting widespread adoption due to the single pass mechanism and inefficiencies in anode materials at high current densities.

Innovation Solution

The use of a recirculation system with an electrolytic cell comprising separate anode and cathode chambers connected by a polymer electrolyte membrane, allowing for the recirculation of water to increase ozone concentration, utilizing stable anodes like UNCD® for efficient ozone production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional single pass electrolysis is used, then the apparatus is simple in structure, but the ozone concentration produced is low

Engineering Contradiction:
Improveozone concentrationVSAvoidapparatus structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent implements a recirculation system where water continuously flows through the electrolytic cell multiple times. This continuous circulation allows repeated ozone generation passes, progressively building up high concentrations of dissolved ozone in the water without requiring a complex multi-stage system.

Inventive Principle:
Principle #20Continuity of useful action

2Productivity

If high current density is applied to increase ozone production, then productivity increases, but anode stability decreases and lifespan is reduced

Engineering Contradiction:
Improveozone production rateVSAvoidanode stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs UNCD®-coated anodes which fundamentally change the electrochemical parameters of the electrode surface. This coating material provides intrinsically higher stability and resistance to oxidation at high current densities, allowing sustained high productivity without the severe degradation observed in conventional anode materials.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If Pt electrodes are used for ozone generation, then the cell design is simple, but oxygen evolution is excessive and membrane damage occurs

Engineering Contradiction:
Improveozone generation efficiencyVSAvoidoxygen evolution and particle detachment
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent uses UNCD®-coated anodes, which are composite structures combining the catalytic properties needed for ozone generation with the exceptional stability of diamond-like carbon. This composite material eliminates the harmful side effects of Pt electrodes - excessive oxygen evolution and particle detachment - while maintaining high ozone generation efficiency.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of higher concentrations of dissolved ozone in a smaller, more cost-effective apparatus, maintaining stability and extending the lifespan of anodes, while ensuring reliable ozone generation and disinfection capabilities.

Implementation Method 1

the membrane conductively connects the anode and the cathode while forming flow channels for water that are separated from one another

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

electrolyze water to produce oxidized end products, such as oxygen, ozone, and hydrogen. Water electrolysis occurs as described by the following equations

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

By using a suitable anode material (usually Pt, PbO2, DSA, DLC, BDD), all cell designs can generate ozone to different extents

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10239772B2Recycling loop method for preparation of high concentration ozone
Publication Date: 2019.03.26 ADVANCED DIAMOND TECHNOLOGIES INC
  • US10239772B2 patent drawing
  • US10239772B2 patent drawing
  • US10239772B2 patent drawing

AI summary

The present invention relates to an apparatus for the production of ozone from water comprising at least one cell, consisting of an anode, a cathode and an interposed cation-conducting membrane, wherein the membrane conductively connects the anode and the cathode while forming flow channels for water that are separated from one another as anode and cathode chambers and wherein the flow channels are configured to allow for the recirculation of the water flow within the chambers. The present invention further relates to an electrochemical method and apparatus for producing ozone or dissolved ozone in water in high concentrations by mean of recirculation of water between at least one chamber and at least one water tank.