Recirculation Fuel Cell Gas Segmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Fuel cells operating in closed environments, such as submarines, face challenges with the release of educts like hydrogen and oxygen, which can lead to hazardous conditions due to the formation of oxyhydrogen and increased fire risk, and inefficient operation due to inert gases like nitrogen and argon.

Innovation Solution

A recirculation fuel cell device with separate inlets for oxygen and hydrogen, and connections for recirculating unconverted gases, along with water separators and adjustable gas discharge valves to minimize educt emissions and maintain optimal inert gas concentrations, ensuring efficient operation and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If inert gases are discharged from the fuel cell, then the efficiency is improved, but the emission of educts particularly hydrogen increases

Engineering Contradiction:
Improvefuel cell efficiencyVSAvoideduct emission
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The gas discharge is segmented into separate pathways: a first gas discharge for inert gases (nitrogen, argon) and a second gas discharge for educts (hydrogen, oxygen). This segmentation allows selective discharge of harmful inert gases while retaining and recirculating valuable educts, thereby improving efficiency without increasing educt emissions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system discards inert gases through the first gas discharge while recovering and recirculating educts through the second pathway. The recirculated educts are fed back into the fuel cell, maximizing resource utilization and preventing harmful emissions while maintaining efficiency.

Inventive Principle:
Principle #34Discarding and recovering

2Ease of operation

If educts are released to the environment, then the fuel cell operation is simplified, but the safety risk increases due to fire hazard and toxic concentrations

Engineering Contradiction:
Improvefuel cell operationVSAvoidfire risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary recirculation system with separate gas discharge pathways that mediates between the fuel cell and the environment. Instead of direct release, gases are routed through controlled discharge paths, allowing safe management of educts and inert gases while maintaining operational simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system creates a controlled environment by separating and managing gas flows, effectively creating an inert atmosphere management strategy where educts are recirculated and inert gases are discharged in a controlled manner, reducing fire risks and toxic concentrations in the surrounding environment.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Object-generated harmful factors

If inert gas concentration is increased, then the educt emission is reduced, but the fuel cell efficiency decreases

Engineering Contradiction:
Improveeduct emission reductionVSAvoidfuel cell efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The gas management system is segmented into separate discharge pathways, allowing independent control of inert gas discharge and educt recirculation. This enables the system to discharge inert gases to reduce educt emissions while simultaneously recirculating educts to maintain fuel cell efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system discards inert gases through the first gas discharge while recovering educts through recirculation and feeding them back into the fuel cell. This dual approach reduces educt emissions without compromising efficiency by maintaining adequate educt concentrations through recirculation.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The recirculation fuel cell device effectively reduces hydrogen emissions, maintains stable operation by adjusting oxygen delivery, and minimizes the risk of hazardous gas concentrations, enhancing safety and efficiency in closed environments.

Implementation Method 1

at the anode, hydrogen (H2) is oxidized to protons (H+) and electrons (e-). The protons pass through a polymer electrolyte membrane to the cathode, the electrons flow through an external circuit, and at the cathode, oxygen is reduced to oxide ions

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

The protons pass through a polymer electrolyte membrane to the cathode

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentEP3304628B1Recirculation fuel cell
Publication Date: 2020.07.29 THYSSENKRUPP MARINE SYST GMBH
  • EP3304628B1 patent drawingFigure 1

AI summary

The present invention relates to a recirculation fuel cell device with reduced reactant emission. The invention further relates to a method for fully recirculating the anode gas flow of a recirculation fuel cell device. The invention further relates to a submarine with a corresponding fuel cell, and to the carrying out of the method aboard a submarine.