Recombinant Bacteria for Ester Biosynthesis

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Solution Overview

Problem

Current methods for producing esters like isobutyl isobutyrate and acetate esters rely on petroleum-based constituents, which are costly and environmentally harmful, and involve complex chemical synthesis processes.

Innovation Solution

Development of recombinant bacteria with enhanced 2-keto acid decarboxylase, alcohol transferase, and aldehyde dehydrogenase activities to biosynthesize esters from renewable sources, utilizing genetic engineering to introduce specific enzymes such as ATF, KDC, and ALDH, which increase ester production efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If petroleum-based chemical synthesis is used to produce esters, then production cost and environmental impact are improved, but process complexity and purification steps increase

Engineering Contradiction:
Improveproduction costVSAvoidprocess complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines multiple separate production steps into a single integrated biological system. Recombinant bacteria simultaneously perform fermentation, esterification, and product formation in one process, eliminating the need for separate chemical synthesis and purification steps required by traditional petroleum-based methods.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces complex chemical synthesis machinery and multiple processing equipment with a biological system using recombinant bacteria. The engineered microorganisms naturally perform the esterification reaction through their metabolic pathways, substituting mechanical and chemical processing equipment with biological catalysts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If traditional esterification methods are used, then product yield is improved, but number of purification steps and time consumption increase

Engineering Contradiction:
Improveester production yieldVSAvoidpurification time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent extracts and utilizes specific enzymatic functions from complex chemical processes. By introducing recombinant enzymes with high esterification activity into the bacterial system, the method achieves high product yield while the enzymes naturally catalyze the reaction and facilitate product separation, eliminating lengthy purification steps.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If renewable sources are used instead of petroleum, then environmental friendliness is improved, but production cost and process efficiency worsen

Engineering Contradiction:
Improveenvironmental impactVSAvoidproduction efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent changes key parameters of the biological system to optimize performance. By modifying bacterial strains through genetic engineering to overproduce specific enzymes and optimize metabolic pathways, the system achieves high production efficiency using renewable substrates, thereby reconciling environmental benefits with economic viability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The recombinant bacteria enable cost-effective and environmentally friendly production of esters with higher yields and simplified purification, reducing dependence on petroleum-based materials and streamlining the production process.

Implementation Method 1

bacteria comprising a recombinant polynucleotide encoding an alcohol transferase (ATF) and either a 2-keto acid decarboxylase (KDC) or a 2-ketoisovalerate dehydrogenase enzyme complex (KIVDH), wherein expression of the ATF and either the KDC or the KIVDH results in an increase in production of an ester

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

In some embodiments, the recombinant polynucleotide further encodes an aldehyde dehydrogenase (ALDH), wherein expression of the ALDH, the ATF, and either the KDC or the KIVDH results in an increase in production of an ester

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS10174348B2Bacteria engineered for ester production
Publication Date: 2019.01.08 RGT UNIV OF CALIFORNIA
  • US10174348B2 patent drawing
  • US10174348B2 patent drawing
  • US10174348B2 patent drawing

AI summary

The present disclosure provides recombinant bacteria with elevated 2-keto acid decarboxylase and alcohol transferase activities. Some recombinant bacteria further have elevated aldehyde dehydrogenase activity. Some recombinant bacteria further have reduced alcohol dehydrogenase and/or aldehyde reductase activity. Methods for the production of the recombinant bacteria, as well as for use thereof for production of various esters are also provided.