Recombinant Host Cells for Fatty Acid Derivative Production

Solution Overview

Problem

Current methods for producing fatty acid derivatives from biomass are inefficient and yield low productivity, making biologically derived fuels and chemicals not commercially viable due to energy inefficiencies and low product yield.

Innovation Solution

Genetically engineered recombinant host cells with specific enzymatic activities such as 3-hydroxydecanoyl-[acp] dehydratase and β-ketoacyl-ACP synthase are used to enhance the production of fatty acid derivatives like fatty acids, alcohols, and esters by modifying the fatty acid biosynthetic pathway, increasing titer, yield, and productivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If genetically engineered recombinant host cells with specific enzymatic activities are used to enhance production, then productivity and yield of fatty acid derivatives are improved, but device complexity and manufacturing complexity increase

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the complex biosynthetic pathway into multiple discrete enzymatic steps, each catalyzed by a specific engineered enzyme (e.g., 3-hydroxydecanoyl-[acp] dehydratase, β-ketoacyl-ACP synthase). This segmentation allows for targeted optimization of individual pathway steps while maintaining overall system functionality, resolving the contradiction between productivity improvement and system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs parameter changes by modifying enzymatic activities, gene expression levels, and pathway flux parameters through genetic engineering. Specific enzymes are overexpressed or engineered with enhanced catalytic properties to optimize fatty acid derivative production, achieving higher productivity while managing complexity through controlled parameter adjustments.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional methods are used for producing fatty acid derivatives from biomass, then manufacturing simplicity is maintained, but productivity and yield remain low

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The genetically engineered host cells perform self-service by autonomously carrying out the enhanced biosynthetic pathway within their own metabolic systems. The engineered enzymes function within the living cell's natural environment, eliminating the need for separate extraction and processing steps, thereby maintaining ease of manufacture while dramatically improving productivity.

Inventive Principle:
Principle #25Self-service

3Productivity

If petroleum-based methods are used for producing fatty acid derivatives, then manufacturing efficiency is high, but environmental harm and resource depletion increase

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces petroleum-based chemical synthesis mechanisms with biologically-based enzymatic mechanisms. The engineered host cells use biochemical pathways to produce fatty acid derivatives, substituting the mechanical/chemical refining processes of petroleum extraction with sustainable biological production, thereby maintaining efficiency while eliminating environmental harm.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The recombinant host cells produce fatty acid derivatives at higher titers and yields, improving the efficiency and viability of biologically derived fuels and chemicals as alternatives to petroleum-based products.

Implementation Method 1

Genetically engineered recombinant host cells with specific enzymatic activities such as 3-hydroxydecanoyl-[acp] dehydratase and β-ketoacyl-ACP synthase are used to enhance the production of fatty acid derivatives

Methodology Applied
Scientific EffectEnzymatic catalysis: Enzyme

Implementation Method 2

The disclosure further relates to cell cultures including the recombinant host cells for the fermentative production of fatty acid derivatives

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS20240150774A1Production of fatty acid derivatives
Publication Date: 2024.05.09
  • US20240150774A1 patent drawing
  • US20240150774A1 patent drawing
  • US20240150774A1 patent drawing

AI summary

The disclosure relates to recombinant host cells including strain modifications effective to improve titer, yield and/or productivity of fatty acid derivatives. The disclosure further relates to cell cultures including the recombinant host cells for the fermentative production of fatty acid derivatives and compositions thereof.