Recombinant Silk Protein Secretion via Bacterial Signal Sequences

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Solution Overview

Problem

Current methods for producing spider silk and other protein fibers face challenges in scalability and efficiency, particularly due to the difficulty in domesticating spiders for large-scale production, and existing bacterial expression systems have limitations in producing high-quality silk proteins.

Innovation Solution

A secretion system within bacteria is engineered to secrete silk proteins, utilizing a heterologous nucleic acid encoding a recombinant protein with periplasmic and outer membrane secretion signals, along with silk fibroin domains, to facilitate the production and secretion of spider silk proteins, which can be either attached to or detached from the bacterial surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If spiders are used for silk production, then high-quality silk fibers are obtained, but large-scale domestication and production are difficult

Engineering Contradiction:
Improvesilk fiber qualityVSAvoidlarge-scale production capability
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent copies the silk fibroin protein sequence from spider silk into a bacterial expression system. Instead of using actual spiders, the invention synthesizes and expresses the silk protein genes in E. coli bacteria, creating a scalable alternative that produces identical or superior silk fibers without the limitations of spider domestication.

Inventive Principle:
Principle #26Copying

2Productivity

If traditional bacterial expression systems are used, then scalability is improved, but production of high-quality silk proteins is limited

Engineering Contradiction:
ImprovescalabilityVSAvoidsilk protein quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent optimizes multiple parameters in the bacterial expression system including: using specific promoters (T7, lac, trc) to control expression levels, selecting appropriate signal sequences for periplasmic targeting, optimizing growth conditions and induction parameters, and engineering the bacterial strain to enhance silk protein folding and secretion. These parameter changes enable E. coli to produce high-quality silk proteins at scalable levels.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If silk proteins are produced intracellularly in bacteria, then production efficiency is improved, but secretion and purification become difficult

Engineering Contradiction:
Improveproduction efficiencyVSAvoidsecretion and purification ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent uses signal sequences as intermediaries to guide silk proteins from the bacterial cytoplasm through the inner membrane into the periplasmic space. The signal sequence acts as a mediator that facilitates efficient translocation and secretion, making the protein accessible for easier purification while maintaining high production efficiency within the bacterial system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the robust production and secretion of high-quality silk proteins, allowing for their purification and utilization in various applications, overcoming the limitations of traditional methods by using genetically modified bacteria to produce spider silk efficiently.

Implementation Method 1

the silk protein comprises a periplasmic translocation signal sequence which facilitates the transport of the silk protein from the bacterial cytoplasm to the periplasm of the bacterium

Methodology Applied
Scientific EffectPeriplasmic translocation:

Implementation Method 2

the silk protein comprises an outer membrane secretion signal sequence which facilitates the transport (e.g., export) of the silk protein to the extracellular milieu, i.e., through the outer membrane of the bacterium

Methodology Applied
Scientific EffectOuter membrane secretion:

Data Source

PatentUS11365225B2Method of making recombinant silk and silk-amyloid hybrid proteins using bacteria
Publication Date: 2022.06.21 PRESIDENT & FELLOWS OF HARVARD COLLEGE
  • US11365225B2 patent drawing
  • US11365225B2 patent drawing
  • US11365225B2 patent drawing

AI summary

Methods of making recombinant secretion of silk and silk-amyloid proteins using bacteria are provided.