Recombinant Yeast With Anaerobic TKL Expression for Lower Glycerol

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Solution Overview

Problem

Existing recombinant yeast cells used for ethanol production face challenges in reducing glycerol production under anaerobic conditions, leading to reduced overall sugar conversion to ethanol and increased waste treatment costs, especially under high dry solids and high temperature conditions.

Innovation Solution

Promoting transketolase activity in recombinant yeast cells using a specific promoter (TKL promoter) with an anaerobic/aerobic expression ratio of 2 or more, combined with heterologous nucleic acid sequences encoding ribulose-1,5-phosphate carboxylase/oxygenase (Rubisco) and phosphoribulokinase (PRK), to enhance redox balancing and reduce glucose accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional yeast cells are used for ethanol production under anaerobic conditions, then ethanol is produced, but substantial amounts of glycerol are formed as a by-product reducing overall sugar conversion efficiency

Engineering Contradiction:
Improvesugar conversion to ethanolVSAvoidglycerol formation
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The invention changes the metabolic parameters of the yeast cell by introducing heterologous nucleic acid sequences encoding for transketolase, Rubisco, and PRK. This genetic modification alters the redox metabolism pathway, enabling the yeast to convert more sugar to ethanol while reducing glycerol formation by changing the NADH/NAD+ balance through enhanced pentose phosphate pathway activity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces intermediary enzymes (transketolase, Rubisco, and PRK) that mediate metabolic transformations. These heterologous enzymes act as intermediaries to redirect metabolic flux from glycerol production toward ethanol production by providing alternative pathways for NADH reoxidation and carbon flow.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If transketolase is promoted under aerobic conditions, then redox balancing is improved, but transketolase expression is insufficient under anaerobic conditions where it is most needed for ethanol production

Engineering Contradiction:
Improveredox balancingVSAvoidtransketolase expression level
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention applies dynamic gene expression control by using the anaerobically inducible PGK1 promoter to drive transketolase expression. This promoter dynamically responds to oxygen availability, strongly inducing transketolase expression under anaerobic conditions when it is most needed for ethanol production, while maintaining lower expression under aerobic conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the expression parameter of transketolase by coupling it to an anaerobic promoter (PGK1). This creates condition-dependent expression levels that match the metabolic needs: high expression under anaerobic conditions to maximize ethanol production and redox balancing, and reduced expression under aerobic conditions to avoid unnecessary metabolic burden.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If high dry solids and high temperature conditions are applied to increase fermentation efficiency, then productivity improves, but yeast cell robustness and performance deteriorate

Engineering Contradiction:
Improvefermentation efficiencyVSAvoidyeast cell robustness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention changes the metabolic parameters of the yeast cell through genetic modification, introducing heterologous pathways that improve redox balancing and reduce by-product formation. This metabolic reprogramming enhances the yeast's ability to maintain performance under stressful fermentation conditions including high dry solids and elevated temperatures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The heterologous enzymes (transketolase, Rubisco, PRK) act as intermediary components that mediate metabolic adjustments in response to environmental stress. These intermediaries provide alternative metabolic routes that help maintain redox balance and cellular function under the challenging conditions of high dry solids and high temperature fermentation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The recombinant yeast cells maintain robustness and continued ethanol production performance even under high dry matter content and elevated temperatures, achieving low residual glucose concentrations at the end of fermentation.

Implementation Method 1

Promoting transketolase activity in recombinant yeast cells using a specific promoter (TKL promoter) with an anaerobic/aerobic expression ratio of 2 or more

Methodology Applied
Scientific EffectGene expression regulation:

Implementation Method 2

During anaerobic growth of S. cerevisiae, sugar dissimilation occurs via alcoholic fermentation

Methodology Applied
Scientific EffectAlcoholic fermentation: Fermentation

Implementation Method 3

the NADH formed in the glycolytic glyceraldehyde-3-phosphate dehydrogenase reaction

Methodology Applied
Scientific EffectGlycolysis:

Implementation Method 4

the NADH formed in the glycolytic glyceraldehyde-3-phosphate dehydrogenase reaction is reoxidized by converting acetaldehyde, formed by decarboxylation of pyruvate to ethanol via NAD+-dependent alcohol dehydrogenase

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Implementation Method 5

Glycerol formation is initiated by reduction of the glycolytic intermediate dihydroxyacetone phosphate (DHAP) to glycerol 3-phosphate (glycerol-3P), a reaction catalyzed by NAD+-dependent glycerol 3-phosphate dehydrogenase

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Implementation Method 6

Subsequently, the glycerol 3-phosphate formed in this reaction is hydrolysed by glycerol-3-phosphatase to yield glycerol and inorganic phosphate

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS20250277205A1Recombinant yeast cell
Publication Date: 2025.09.04 DANISCO US INC
  • US20250277205A1 patent drawing
  • US20250277205A1 patent drawing
  • US20250277205A1 patent drawing

AI summary

A recombinant yeast cell functionally expressing:a) a heterologous nucleic acid sequence encoding a protein having ribulose-1,5-phosphate carboxylase/oxygenase activity (EC4.1.1.39; Rubisco), a heterologous nucleic acid sequence encoding a protein having phosphoribulokinase activity (EC2.7.1.19; PRK) and optionally one or more nucleic acid sequences encoding for molecular chaperones for the protein having ribulose-1,5-phosphate carboxylase/oxygenase activity; andb) a nucleic acid sequence encoding a protein having transketolase activity (EC 2.2.1.1), wherein the expression of the nucleic acid sequence encoding the protein having transketolase activity is under control of a promoter (the “TKL promoter”), which TKL promoter has an anaerobic/aerobic expression ratio for the transketolase of 2 or more.