Reconfigurable Aerosol Case With Power Module and Hygienic Cap

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Solution Overview

Problem

Non-combustible aerosol provision systems, such as e-cigarettes and heat-not-burn products, have limited variations in form and function, restricting user customization without requiring device redesign or reconfiguration by manufacturers.

Innovation Solution

A reconfigurable case for aerosol generation devices that includes a housing, power module, and cap, allowing users to alter the aesthetic appearance and functionality of the device, including enhanced charging and sanitation capabilities, without modifying the device itself.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If users want to alter the form and function of their device, then customization capability is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecustomization capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device is divided into two distinct parts: a permanent base unit and a removable case. The case can be detached and replaced independently, allowing users to customize appearance and add functions without modifying the base unit. This segmentation enables customization while keeping the core device simple and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The case is designed to provide multiple functions including aesthetic coverage, charging capability, and sanitation functions. By integrating these diverse functions into a single removable component, the system achieves high adaptability without increasing the complexity of each individual function's implementation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If users want to alter the form and function of their device, then customization capability is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecustomization capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By separating the device into a base unit and a case, manufacturing can be optimized for each component independently. The case can be produced in different variants (aesthetics, functions) using standard manufacturing processes, while the base unit remains a single standardized design, reducing overall manufacturing complexity and cost.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The case is designed as a replaceable component that can be manufactured more simply and at lower cost than the permanent base unit. Users can swap cases instead of requiring complex reconfiguration of the entire device, reducing the need for expensive multi-configuration manufacturing.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If a case is provided to retain the aerosol generation device, then protection and retention are improved, but access to the mouthpiece may be restricted

Engineering Contradiction:
Improveretention stabilityVSAvoidmouthpiece accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The case incorporates a movable cap that can transition between closed and open states. This dynamic element allows the case to provide secure retention when closed while enabling easy access to the mouthpiece when opened, resolving the contradiction between protection and accessibility.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12185752B2Case for aerosol generation device
Publication Date: 2025.01.07 RAI STRATEGIC HOLDINGS INC
  • US12185752B2 patent drawing
  • US12185752B2 patent drawing
  • US12185752B2 patent drawing

AI summary

A case for an aerosol generation device may include a housing, a power module and a cap. The housing may include a sleeve portion configured to engage a portion of the aerosol generation device to retain the portion of the aerosol generation device in the housing. The power module may be disposed in the housing and configured to directly or indirectly provide power to the aerosol generation device. The cap may be operably coupled to the housing to cover a mouthpiece of the aerosol generation device in a closed state and enable access to the mouthpiece in an open state.