Mechanically Reconfigurable Asymmetrical Slab Waveguide for Optical Tuning

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Solution Overview

Problem

Current tunable optical filter (TOF) technologies face challenges with power consumption, tuning range, tuning speed, cost efficiency, and scalability, particularly in mechanical tuning methods which require high actuation force and power due to rigid structures and gaps leading to optical losses.

Innovation Solution

A mechanically reconfigurable asymmetrical slab waveguide integrated with a concave diffraction grating allows for simultaneous control of multiple optical beams' position and angle, reducing mechanical stiffness and actuation force, enabling multi-band filtering with lower power consumption and smaller actuators, and eliminating gaps for reduced optical losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If traditional mechanical tuning methods are used with rigid structures and gaps, then structural stability is maintained, but actuation force and power consumption increase significantly

Engineering Contradiction:
Improveactuation forceVSAvoidstructural stability
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The waveguide structure is segmented into multiple regions with different mechanical properties. The first region is fixed, the second region is movable, and the third region is deformable, creating a flexible hinge structure that reduces actuation force while maintaining stability through the fixed first region

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a flexible hinge structure formed by a deformable third region connecting the fixed first region and movable second region. This flexible connection allows the structure to bend and deform under minimal actuation force, eliminating the need for high force while maintaining structural integrity through the fixed anchoring point

Inventive Principle:
Principle #30Flexible shells and thin films

2Adaptability or versatility

If gaps are introduced in the waveguide structure to enable mechanical tuning, then reconfigurability is improved, but optical losses increase

Engineering Contradiction:
ImprovereconfigurabilityVSAvoidoptical losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic reconfigurability through the movable second region and deformable third region, which can change the optical path and filtering characteristics without creating gaps. The continuous waveguide structure maintains optical integrity while the movable components enable tuning across different wavelength bands

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent merges the mechanical tuning function with the optical waveguide structure by integrating the movable and deformable regions directly into the waveguide path. This eliminates the need for separate gap mechanisms, allowing mechanical reconfiguration while maintaining continuous optical coupling and minimizing losses

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If high actuation force is applied to achieve wide tuning range, then tuning range is expanded, but power consumption increases

Engineering Contradiction:
Improvetuning rangeVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent extends the tuning range by utilizing the deformable third region that can bend and change shape in multiple directions. This dimensional flexibility allows the structure to achieve wide wavelength tuning by changing the optical path length and angle of incidence on the diffraction grating without requiring proportionally high actuation forces

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The deformable third region acts as a mechanical intermediary that amplifies the effect of small actuation forces. By positioning the movable second region and deformable third region to create a lever-like mechanism, minimal actuation force produces significant changes in the optical path, enabling wide tuning range with low power consumption

Inventive Principle:
Principle #24Intermediary (Mediator)

4Manufacturing precision

If rigid waveguide structures are used to maintain structural integrity, then manufacturing precision is improved, but mechanical stiffness increases requiring larger actuators

Engineering Contradiction:
Improvestructural integrityVSAvoidactuator size
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs an asymmetrical waveguide structure where the first region is fixed and provides structural integrity, while the second and third regions are designed with reduced stiffness to enable movement. This asymmetrical design maintains manufacturing precision in the fixed region while allowing the movable regions to be actuated by smaller, more compact actuators

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the tuning range and efficiency of TOFs with lower mechanical force and power requirements, achieving scalable, cost-effective, and high-speed multi-band filtering suitable for programmable optical networks and data centers.

Implementation Method 1

a first region in which multiple optical beams are propagating... a second region (Which could be either fixed or movable), where at least one part of the optical beam is received for further processing

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

at least one third region between the first region and second region which is deformable without physical discontinuities... the deformation of the third or second region results in the optical beam, received back in the third region having at least one of a different orientation and a different position

Methodology Applied
Scientific EffectMechanical deformation: Deformation

Data Source

PatentUS20230384579A1Methods and systems of mechanical tuning multi channel optical components
Publication Date: 2023.11.30 FASIHANIFARD MOHAMMADREZA
  • US20230384579A1 patent drawing
  • US20230384579A1 patent drawing
  • US20230384579A1 patent drawing

AI summary

This innovation relates to an integrated multi-band continuous optical filter operating with the mechanical deformation of the guiding waveguides in a controlled manner with a micro-electromechanical device. Notably, the direction of light traveling in multi-channel waveguides changes with the applied mechanical force, causing a shift in the wavelengths reflected back from a concave diffraction grating towards the same channels. The center wavelength of each channel, the filter pass band and the total tuning range of the multi-band filter can be tuned. The presented on-chip reconfigurable optical filter has a wealth of applications in microwave photonics for multi-band communications and multiple optical signal processing for programmable optical networks, such as Dense Wavelength Division Multiplexing (DWDM), tunable laser sources, and switches. Furthermore, this innovation could have potential applications in other fields like measurements, particularly in the manufacture of frequency combs.