Reconfigurable Coupled Inductor for Load-Dependent Efficiency

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Solution Overview

Problem

Coupled inductors face inefficiencies in both heavy and light load conditions, requiring optimized uncoupled inductor properties for high efficiency and transient response, which existing technologies fail to address effectively.

Innovation Solution

A reconfigurable coupled inductor with adjustable coupling coefficients, achieved by using metal rings controlled by switches, allowing for real-time changes from zero to high coupling, optimizing efficiency and transient response across varying load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a coupled inductor is used, then transient response is improved, but efficiency deteriorates in light-load conditions

Engineering Contradiction:
Improvetransient responseVSAvoidefficiency
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent implements a reconfigurable coupled inductor where the coupling coefficient can be dynamically adjusted based on load conditions. The system transitions from a fixed coupled inductor configuration to a dynamic one that can switch between different coupling states (fully coupled, partially coupled, or uncoupled) to optimize performance across varying load conditions, thereby resolving the contradiction between transient response and efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the coupling coefficient parameter of the inductor based on operating conditions. By adjusting the coupling coefficient from zero (uncoupled) to high values (fully coupled) according to load requirements, the system achieves both high efficiency in light-load conditions and fast transient response in heavy-load conditions, resolving the performance trade-off.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If uncoupled inductors are used, then efficiency is improved in light-load conditions, but transient response deteriorates

Engineering Contradiction:
ImproveefficiencyVSAvoidtransient response
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The reconfigurable coupled inductor dynamically adjusts its coupling state based on load conditions. In light-load conditions, it operates in uncoupled mode for high efficiency, while in heavy-load conditions, it transitions to fully coupled mode for fast transient response, thus resolving the contradiction between efficiency and transient response across different operating points.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the coupling coefficient parameter from zero (uncoupled) to high values (fully coupled) based on load requirements. This parameter adjustment allows the inductor to achieve both high efficiency in light-load conditions and fast transient response in heavy-load conditions, resolving the performance trade-off.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If multiple inductor designs are used for different load conditions, then performance is improved, but device complexity increases

Engineering Contradiction:
Improveperformance optimizationVSAvoidinductor design variety
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates a single reconfigurable coupled inductor that can perform multiple functions by adjusting its coupling coefficient. Instead of requiring separate inductor designs for different load conditions, this universal inductor structure can operate in uncoupled, partially coupled, and fully coupled modes, thereby reducing device complexity while maintaining performance optimization across all operating conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reconfigurable coupled inductor uses dynamic control of the coupling coefficient to achieve different operational characteristics from a single device structure. This eliminates the need for multiple static inductor designs, reducing complexity while maintaining the ability to optimize performance for both light-load and heavy-load conditions through real-time parameter adjustment.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The reconfigurable coupled inductor maximizes performance and efficiency by dynamically adjusting coupling coefficients, reducing costs by eliminating the need for multiple inductor designs and improving power delivery systems' efficiency and transient response in a wide range of loading conditions.

Implementation Method 1

a coupled inductor is a pair of inductors that are linked by electromagnetic induction such that when a current flows through one coil, the coil sets up a magnetic field which is coupled to a second coil and induces a voltage in that second coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10910150B2Reconfigurable coupled inductor
Publication Date: 2021.02.02 INTEL CORP
  • US10910150B2 patent drawing
  • US10910150B2 patent drawing
  • US10910150B2 patent drawing

AI summary

A reconfigurable coupled inductor is disclosed. In one embodiment, the reconfigurable coupled inductor comprises metal rings and switches coupled to the metal rings to control at least one inductor property (e.g., coupling coefficient) based on a closed (e.g., on) or open state (e.g., off) of each switch.