Reconfigurable Cumberbund with Internal Cable Routing

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Solution Overview

Problem

Conventional cumberbunds for PALS devices do not facilitate easy and entanglement-free connection of electrical cables for body-carried computer equipment and peripherals, making it difficult to reconfigure and integrate electrical components during missions.

Innovation Solution

A reconfigurable cumberbund with internal passageways and VELCRO-equipped flaps that allows for the routing and secure connection of electrical cables between computer components and peripherals, enabling rapid exchange and integration with existing tactical vests.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional cumberbunds are used with PALS devices, then the vest can be mounted on the user's body, but electrical cables cannot be easily routed and are prone to entanglement

Engineering Contradiction:
Improveease of cable connectionVSAvoidcable routing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent incorporates internal passageways within the cumberbund structure that allow electrical cables to be routed through the fabric layers. The cables are nested within channels formed by the cumberbund's construction, preventing entanglement while maintaining ease of connection. This is achieved by creating hollow spaces within the cumberbund's multi-layer fabric structure that guide cable placement.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The cumberbund acts as an intermediary structure between the vest and the user's body, providing a dedicated pathway for cable routing. The internal passageways serve as intermediate channels that mediate the transition of cables from external to organized internal routing, eliminating the need for complex external cable management.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple electrical components are mounted on the body, then functionality is enhanced, but cable entanglement increases

Engineering Contradiction:
Improvecomponent integration capabilityVSAvoidcable entanglement
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The cumberbund provides nested internal passageways that accommodate multiple cables simultaneously. Each cable can be routed through dedicated channels within the fabric structure, allowing multiple electrical components to be integrated without their cables becoming entangled. The layered fabric construction creates nested pathways that keep cables separated and organized.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The internal passageway system segments the cable routing into distinct pathways within the cumberbund structure. This segmentation prevents cables from different components from mixing and tangling, while still allowing all components to be mounted on the same vest. Each cable route is divided into separate channels within the fabric.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the cumberbund structure is modified to include internal passageways, then cable management is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecable routing easeVSAvoidcumberbund manufacturing
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The internal passageways are created within flexible fabric layers of the cumberbund. Rather than requiring rigid structural modifications, the patent uses flexible fabric construction with integrated channels that can be formed during standard textile manufacturing processes. This maintains ease of manufacture while achieving improved cable management.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The cumberbund is constructed from multiple fabric layers that are segmented to create internal channels. These layers can be manufactured separately and then assembled using conventional stitching techniques, breaking down the complex passageway creation into manageable manufacturing steps that don't require specialized processes.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8814019B2Reconfigurable electrical wired cumberbund
Publication Date: 2014.08.26 BLACK DIAMOND ADVANCED TECHNOLOGY LLC
  • US8814019B2 patent drawing
  • US8814019B2 patent drawing
  • US8814019B2 patent drawing

AI summary

An interchangeable cumberbund with integrated wiring to allow for connecting a variety of electronic devices for an intended purpose or mission and exchanging a configured garment for another. The reconfigurable cumberbund allows for multiple quick-disconnect cable harnesses to be weaved into the cumberbund which enables rapid and convenient removal of hardware that incorporates all I/O to a computer. The reconfigurable cumberbund connected to a wearable tactical vest containing a mobile ultra-rugged personal computer is the essential combination that allows hands-free use by the user.