Reconfigurable EMI Filter Network for Dynamic Motor Loads

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Solution Overview

Problem

Existing EMI filter systems for dynamic loads are cumbersome, contributing significantly to the weight and space requirements of motor controllers, which can impact system functionality and efficiency, especially in applications like aircraft where space and weight are critical.

Innovation Solution

A reconfigurable EMI filter network that uses fewer passive circuit elements and electrical switches to adapt to different operational states of dynamic loads, allowing a single network to provide interference filtering for multiple loads by altering configurations based on load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If individual EMI filters are used for each dynamic load, then each load receives appropriate interference filtering, but the total weight and space requirements of the motor controller increase significantly

Engineering Contradiction:
ImproveEMI filtering effectivenessVSAvoidmotor controller weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

Multiple individual EMI filters are merged into a single reconfigurable EMI filter network that serves multiple dynamic loads. The network shares common passive circuit elements (inductors and capacitors) among different loads, eliminating the need for separate filters for each load while maintaining appropriate EMI filtering for each load condition.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The EMI filter network is made reconfigurable through the use of electrical switches that can dynamically alter the circuit configuration based on which dynamic loads are currently operational. This allows the filter network to adapt its topology to match the active load conditions, providing effective EMI filtering with fewer permanent components.

Inventive Principle:
Principle #15Dynamics

2Reliability

If individual EMI filters are provided for each dynamic load, then each load has dedicated interference filtering, but the space requirements and device complexity increase

Engineering Contradiction:
ImproveEMI filtering performanceVSAvoidfilter network complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The reconfigurable EMI filter network is designed to perform multiple filtering functions for different dynamic loads using a single unified structure. The same passive circuit elements serve multiple loads at different times, and the electrical switches enable the network to be reconfigured for different operating conditions, reducing overall device complexity compared to having separate dedicated filters for each load.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Weight of stationary object

If a reconfigurable EMI filter network with fewer passive circuit elements is used, then weight and space are reduced, but the difficulty of designing and configuring the filter increases

Engineering Contradiction:
Improvefilter network weightVSAvoidfilter design complexity
Core Design Contradiction:
Weight of stationary objectVSEase of manufacture

Solution Approach 1:

The optimal configuration of the reconfigurable EMI filter network is determined through computerized simulation and analysis before physical implementation. The design process involves modeling different switch configurations and passive element arrangements to identify the optimal topology that provides effective EMI filtering for all anticipated load conditions, thereby simplifying the actual manufacturing and configuration process.

Inventive Principle:
Principle #10Preliminary action

4Adaptability or versatility

If electrical switches are added to enable reconfiguration, then adaptability to different load conditions is improved, but the device complexity and potential failure points increase

Engineering Contradiction:
Improveload condition adaptabilityVSAvoidswitching mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electrical switches in the reconfigurable EMI filter network are used to change the circuit topology parameters (connection configurations of inductors and capacitors) to match different dynamic load conditions. By strategically placing a minimal number of switches at key points in the circuit, the network can achieve multiple configurations without requiring complex switching mechanisms for each possible load scenario.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10425056B2Reconfigurable electromagnetic interference filter network
Publication Date: 2019.09.24 THE BOEING CO
  • US10425056B2 patent drawing
  • US10425056B2 patent drawing
  • US10425056B2 patent drawing

AI summary

An EMI filter network may be used to provide interference filtering for multiple loads (referred to collectively as a dynamic load). In one aspect, the EMI filter network includes electrical switches that establish different configurations or arrangements of passive circuit elements (e.g., inductors and capacitors) where each configuration generates a different filter value. The EMI filter network may be communicatively coupled to a controller which changes the configuration of the EMI filter network using the switches in response to the dynamic load changing operational states. For example, each configuration of the EMI filter network may correspond to one of the operational states of the dynamic load. Thus, as the operational state of the dynamic load changes—e.g., different motors become operational—the controller alters the configuration of the EMI filter network to provide a filter value that corresponds to the current operational state of the dynamic load.