Reconfigurable Energy Storage Element Module Topology

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Solution Overview

Problem

Conventional energy storage elements for vehicles have hard-wired modules that lead to reduced voltage and capacity over time, requiring complex battery management systems and limiting charging power, especially when using AC voltage.

Innovation Solution

An energy storage element with reconfigurable modules, controlled by a first control apparatus and module control apparatus, allowing for parallel, serial, or bridging connections using semiconductor switches, enabling adaptive voltage regulation and balancing during operation, reducing electromagnetic interference and harmonic distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If modules are hard-wired to one another, then the structure is simple and reliable, but the voltage falls over time and the maximum capacity is reduced

Engineering Contradiction:
Improvestructural reliabilityVSAvoidservice life
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent implements reconfigurable modules with switches that can dynamically change connection topologies between modules during operation. This allows the battery system to adapt its configuration based on state of charge, temperature, and performance requirements, maintaining optimal voltage and capacity throughout the service life rather than using a fixed hard-wired structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the electrical connection parameters (series/parallel configuration) of modules based on operating conditions. By adjusting the number of modules in series or parallel through controllable switches, the system maintains consistent voltage and capacity characteristics over time, addressing the degradation issue of hard-wired systems.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If balancing is carried out only at the start or end of charging operation, then the battery management system is simple, but the charging power is limited and the maximum capacity is reduced

Engineering Contradiction:
Improvebattery management system complexityVSAvoidcharging power
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent enables continuous balancing operation during the entire charging process by implementing reconfigurable module connections. The control system continuously monitors module states and adjusts connections in real-time, allowing balancing to occur throughout charging rather than only at discrete points, thereby maximizing charging power and capacity utilization.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The invention uses dynamic reconfiguration of module connections during charging operation to perform continuous balancing. The switches can change connection topologies on-the-fly based on real-time measurements, enabling the system to maintain optimal charging power throughout the entire charging process rather than being limited by static connection arrangements.

Inventive Principle:
Principle #15Dynamics

3Reliability

If voltage regulators and AC/DC converters are used, then the voltage requirements are met, but the maximum charging power is limited

Engineering Contradiction:
Improvevoltage regulationVSAvoidmaximum charging power
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent segments the battery system into independently controllable modules with individual control apparatuses. This modular architecture allows precise control of voltage and current at the module level, eliminating the need for bulky voltage regulators and AC/DC converters while maintaining voltage requirements and enabling higher charging power through direct module-level management.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the connection configuration parameters of modules to directly achieve voltage regulation without external regulators. By dynamically adjusting the number of modules in series or parallel through controllable switches, the system meets voltage requirements while avoiding the power limitations imposed by conventional voltage regulators and AC/DC converters.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If the energy storage element uses reconfigurable modules, then the adaptability to different power inverters and charging voltages is improved, but the device complexity increases

Engineering Contradiction:
Improvecompatibility with power invertersVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements modules with universal connection capabilities that can be configured in multiple topologies (series, parallel, series-parallel combinations) through controllable switches. This multi-functionality allows the same module design to interface with different power inverters and accommodate various charging voltages, achieving broad compatibility without requiring multiple specialized module types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention uses dynamic reconfiguration capabilities to adapt to different power inverters and charging conditions. The control system adjusts module connections in real-time based on the specific inverter characteristics and charging voltage requirements, providing universal compatibility while managing complexity through intelligent control rather than hardware multiplication.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10840714B2Energy storage element
Publication Date: 2020.11.17 DR ING H C F PORSCHE AG
  • US10840714B2 patent drawing
  • US10840714B2 patent drawing
  • US10840714B2 patent drawing

AI summary

An energy storage element for providing a voltage has a first control apparatus and modules, which modules each have an energy storage unit, a connection unit and a module control apparatus. The connection units are connected between two associated modules and have first switches and which connection units are designed to enable, on the basis of the state of the first switches, at least two connections from the group of connections including parallel connection of two modules, serial connection of two modules, bridging of at least one of the two modules which first control apparatus and which module control apparatus are together designed to make it possible to change the control of the associated connection unit during use of the energy storage element in order to reconfigure the energy storage element. The first control apparatus is designed to control the module control apparatuses.