Reconfigurable Work Equipment Handles for Cable Management

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Solution Overview

Problem

Conventional handles for work equipment, such as welding power supplies and runner carts, lack flexibility, making it difficult to manage cables and wires, which can lead to tripping hazards and inefficient use of space, especially when the equipment is not in use.

Innovation Solution

The implementation of reconfigurable handles that can be adjusted in multiple positions, allowing for greater leverage during movement and easier wrapping of cables, featuring securing mechanisms, coupling devices, and telescoping options to accommodate different orientations and storage needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional fixed handles are used for work equipment, then the structure is simple and easy to manufacture, but the handles cannot be adjusted to different positions, making it difficult to manage cables and wires

Engineering Contradiction:
Improvehandle position adjustmentVSAvoidhandle structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The handle is designed with telescoping capability allowing it to extend and retract, and with articulation joints enabling angular adjustment. This dynamic structure allows the handle to adapt to different positions and configurations, solving the problem of cable management while maintaining operational leverage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The handle is divided into multiple segments or sections that can move independently relative to each other. This segmentation enables the handle to be adjusted to various angles and lengths, providing flexibility for cable routing while maintaining structural integrity through connection joints.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If conventional fixed handles are used, then the manufacturing process is simple, but cables and wires cannot be properly organized, creating tripping hazards

Engineering Contradiction:
Improvetripping hazards from cablesVSAvoidhandle assembly
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The adjustable handle allows cables to be routed along the extended portions or wrapped around the handle structure in organized manners, eliminating tripping hazards. The handle can be positioned to accommodate cable routing paths while maintaining simple manufacturing through standardized telescoping and articulation components.

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If conventional handles are used, then the equipment structure is compact, but space utilization is inefficient when equipment is not in use

Engineering Contradiction:
Improveequipment space utilizationVSAvoidhandle functionality
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The telescoping handle sections can be nested within each other when retracted, allowing the handle to occupy minimal space when not in use. This nesting capability improves space utilization while maintaining full handle functionality when extended and positioned for operation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The handle can be dynamically adjusted between extended and retracted states, allowing it to provide full functionality during operation while minimizing space occupation during storage or non-use periods, thereby improving overall space utilization efficiency.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240300565A1Method and apparatus for reconfigurable handles for a work equipment
Publication Date: 2024.09.12 ILLINOIS TOOL WORKS INC
  • US20240300565A1 patent drawing
  • US20240300565A1 patent drawing
  • US20240300565A1 patent drawing

AI summary

Provided is a configurable handle for a work equipment. The work equipment, which may be a welding power source, can comprise a body, and a power conversion circuitry within the body. The power conversion circuitry is configured to convert input power to welding-type power. The work equipment comprises one or more handles attached to the body for physical manipulation of the work equipment, where at least one of the handles is configured to be oriented to any of a plurality of different positions.