Reconfigurable Synchronous Motor Pole Design for Wide-Speed Efficiency

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Solution Overview

Problem

Existing synchronous motor and generator systems face challenges in dynamically reconfiguring their pole and phase configurations, limiting their performance and efficiency, especially over a wide speed range.

Innovation Solution

Implementing a dynamically reconfigurable synchronous motor system with a rotor and stator design that includes phase windings, permanent and wound poles, and magnetic barriers to control magnetic reluctance, allowing for dynamic adjustment of pole and phase configurations using multi-harmonic field-oriented control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If dynamic reconfiguration technology is implemented in synchronous machines, then performance and efficiency are improved, but device complexity increases

Engineering Contradiction:
Improveperformance and efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements dynamic reconfiguration of pole and phase configurations in synchronous machines by making the magnetic pole structure adjustable. The rotor contains both permanent magnet poles and wound poles with field windings, allowing the number of poles to be changed during operation by controlling the excitation current in the wound poles. This dynamic capability enables the motor to adapt to different operating conditions, improving performance and efficiency across varying speeds and loads.

Inventive Principle:
Principle #15Dynamics

2Force

If the number of poles is increased to improve torque density, then torque density improves, but the system size increases

Engineering Contradiction:
Improvetorque densityVSAvoidsystem size
Core Design Contradiction:
ForceVSVolume of moving object

Solution Approach 1:

The patent changes the parameter of pole number dynamically to optimize torque density. By using a combination of permanent magnet poles and wound poles with controllable field windings, the system can adjust the effective number of poles based on operating conditions. This allows high torque density to be achieved when needed without permanently increasing the physical size of the motor, as the pole configuration is variable rather than fixed.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If dynamic reconfiguration is implemented to optimize performance over wide speed range, then efficiency improves, but control complexity increases

Engineering Contradiction:
ImproveefficiencyVSAvoidcontrol complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent employs dynamic reconfiguration of pole and phase configurations to optimize efficiency across a wide speed range. The control system adjusts the excitation current in the wound poles to change the pole configuration dynamically, and simultaneously adjusts the stator winding connections to maintain proper phase relationships. This dynamic adaptation allows the motor to operate efficiently at both low and high speeds by selecting appropriate pole configurations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes multiple parameters simultaneously - pole number, phase configuration, and excitation current - to optimize efficiency. By dynamically adjusting these parameters based on operating conditions, the system maintains high efficiency across the entire speed range rather than being optimized for a single operating point.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances torque and power density, improves efficiency, and reduces system size and cost by enabling seamless transitions between different pole configurations, optimizing performance across varying speeds and loads.

Implementation Method 1

a plurality of phase windings is located in the stator and configured to generate a first magnetic field in the air gap

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The rotor contains a group of permanent magnet poles and a group of wound poles which are configured to generate a second magnetic field in the air gap

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 3

a d-axis magnetic reluctance barrier is placed in or around the body so a d-axis magnetic reluctance of a wound pole is approximately the same as that of one of the permanent poles

Methodology Applied
Scientific EffectMagnetic reluctance: Magnetic Reluctance

Data Source

PatentUS20250211148A1Dynamically Reconfigurable Synchronous Motors and Generators
Publication Date: 2025.06.26 QUANTENTECH LTD
  • US20250211148A1 patent drawing
  • US20250211148A1 patent drawing
  • US20250211148A1 patent drawing

AI summary

An apparatus has a rotor magnetically coupled to a stator through an air gap, and a plurality of phase windings is located in the stator and configured to generate a first magnetic field in the air gap. The rotor contains a group of permanent magnet poles and a group of wound poles which are configured to generate a second magnetic field in the air gap. Each wound pole has a field winding around its body and a d-axis magnetic reluctance barrier is placed in or around the body so a d-axis magnetic reluctance of a wound pole is approximately the same as that of one of the permanent poles.