Reconfigurable Upper Leg Support for Spinal Torsion Prevention

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Solution Overview

Problem

Existing surgical frames do not adequately accommodate patients of different sizes and fail to prevent unwanted torsion of the spine during reconfiguration, compromising surgical access and patient safety.

Innovation Solution

A reconfigurable upper leg support system that adjusts the position of the upper legs relative to a rotatable main beam, using telescoping shafts and arm portions to align with the lumbar spine, preventing torsion and enhancing surgical access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the upper leg support is made reconfigurable to accommodate patients of different sizes, then adaptability is improved, but the risk of causing unwanted torsion of the patient's spine increases

Engineering Contradiction:
Improveaccommodation of patients of different sizesVSAvoidtorsion of patient's spine
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The upper leg support employs dynamic components including telescoping shafts that can extend and retract, and arm portions that can articulate through multiple degrees of freedom. This allows the support structure to adapt its configuration to different patient sizes while maintaining proper spinal alignment through controlled movement rather than fixed rigid positioning.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes geometric parameters of the support structure by extending/retracting telescoping shafts and articulating arm portions to different angles. These parameter changes allow the support to accommodate varying patient anatomies while the coordinated control ensures the center of rotation remains aligned with the lumbar spine, preventing torsion.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the upper leg support is reconfigured to facilitate surgical access, then ease of operation is improved, but spinal integrity may be compromised

Engineering Contradiction:
Improvesurgical accessVSAvoidspinal integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The upper leg support acts as an intermediary mechanism between the surgical frame and the patient's body. It provides the necessary flexibility for surgical access while mediating the forces and movements to ensure they are transmitted in a way that preserves spinal integrity through proper alignment with the lumbar spine's center of rotation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The dynamic articulation of arm portions and telescoping shafts allows the support to move and reconfigure during surgery to facilitate different surgical approaches and access points, while maintaining controlled movement that protects spinal integrity through coordinated adjustment of all support components.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If telescoping shafts and arm portions are used to adjust platform position, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveposition adjustment capabilityVSAvoidnumber of moving components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The upper leg support is divided into multiple independent segments including telescoping shafts and articulated arm portions. Each segment can be adjusted independently to achieve the desired platform position, providing fine-grained control over the support configuration while distributing the complexity across modular components that can be controlled systematically.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12403058B2Reconfigurable upper leg support for a surgical frame
Publication Date: 2025.09.02 WARSAW ORTHOPEDIC INC
  • US12403058B2 patent drawing
  • US12403058B2 patent drawing
  • US12403058B2 patent drawing

AI summary

A surgical frame and method for use thereof is provided. The surgical frame is capable of reconfiguration before, during, or after surgery. The surgical frame includes a main beam that can be rotated, raised/lowered, and tilted upwardly/downwardly to afford positioning and repositioning of a patient supported thereon. The surgical frame also includes a reconfigurable upper leg support for supporting portions of the upper legs, the hips, and the lower back of the patient to facilitate positioning and repositioning there during surgery. The upper leg support via reconfiguration thereof can accommodate patients of different sizes, can provide flexure of the patient's lumbar spine to facilitate surgical access thereto, and can prevent unwanted torsion of a patient's spine during such reconfiguration.