Recording Material Detection Using Ultrasonic and Surface Imaging

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Solution Overview

Problem

Conventional methods for determining the type of recording materials, particularly grammage, are inaccurate due to interference from factors like whiteness, color, and fiber density, leading to potential misclassification and degraded image quality when using combined surface imaging and ultrasonic wave detection methods.

Innovation Solution

A recording material determination apparatus that uses a combination of a first detection unit for surface condition analysis via captured images and a second detection unit for grammage analysis using ultrasonic waves, with these units operating at different timings to minimize interference and enhance accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a combination of surface imaging and ultrasonic wave detection methods is used to determine recording material type, then detection accuracy is improved, but detection time increases and interference between methods occurs

Engineering Contradiction:
Improverecording material type determination accuracyVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs ultrasonic wave detection first to determine grammage, then uses surface imaging detection to determine surface condition. By establishing the detection sequence in advance, the system avoids interference between the two methods while maintaining high accuracy in recording material type determination.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent divides the detection process into two separate detection units: one for ultrasonic wave detection (grammage) and another for surface imaging detection (surface condition). This segmentation allows each detection method to operate independently without mutual interference, while the results are combined for comprehensive material type determination.

Inventive Principle:
Principle #1Segmentation

2Productivity

If ultrasonic wave detection and surface imaging detection are performed simultaneously, then detection efficiency is improved, but interference between detection methods degrades accuracy

Engineering Contradiction:
Improvedetection efficiencyVSAvoiddetection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent establishes a predetermined sequence where ultrasonic wave detection is performed first, followed by surface imaging detection. This preliminary arrangement of detection order eliminates interference between the two methods while maintaining high detection efficiency through automated sequential processing.

Inventive Principle:
Principle #10Preliminary action

3Loss of time

If conventional single-method detection is used, then detection time is reduced, but determination accuracy is insufficient

Engineering Contradiction:
Improvedetection timeVSAvoidgrammage determination accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent combines two different detection methods (ultrasonic wave detection and surface imaging detection) into a composite detection system. This composite approach leverages the strengths of each method to achieve high accuracy in grammage and surface condition determination, overcoming the limitations of single-method detection.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise determination of recording material type, reducing detection time and improving image quality by accurately setting image forming conditions based on both surface condition and grammage data.

Implementation Method 1

a first detection unit that detects a characteristic corresponding to a surface condition of a recording material based on a captured image of a surface of the recording material

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a second detection unit that detects a characteristic corresponding to a grammage of the recording material based on an ultrasonic wave detected via the recording material by irradiating the recording material with an ultrasonic wave

Methodology Applied
Scientific EffectUltrasonic wave transmission: Ultrasound

Data Source

PatentUS9052664B2Recording material determination apparatus and image forming apparatus
Publication Date: 2015.06.09 CANON KK
  • US9052664B2 patent drawing
  • US9052664B2 patent drawing
  • US9052664B2 patent drawing

AI summary

A recording material determination apparatus includes a first detection unit configured to detect a characteristic corresponding to a surface condition of a recording material based on a captured image of a surface of the recording material, a second detection unit configured to detect a characteristic corresponding to a grammage of the recording material based on an ultrasonic wave detected via the recording material by irradiating the recording material with an ultrasonic wave, and a conveyance unit configured to convey the recording material. The first detection unit and the second detection unit are located opposite each other with respect to the conveyance unit.