Laser Recording Medium Layered Structure for Full-Color Printing

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Solution Overview

Problem

Existing laser full-color recording methods are either time-consuming due to heat transfer requirements or costly due to the need for multiple lasers with different wavelengths, necessitating a more efficient and cost-effective solution for full-color image recording.

Innovation Solution

A recording medium and device utilizing a layered structure with a light absorption color developing layer, a photothermal conversion layer, and thermosensitive color developing layers of varying temperatures, where near-infrared laser light is used to selectively develop colors without requiring multiple laser wavelengths, and a laser recording device controls the irradiation parameters to optimize energy transfer and color development.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heat is applied with a laser to transfer thermal energy to low-temperature color developing layers, then color development is achieved, but the total printing time is elongated

Engineering Contradiction:
Improvecolor development completenessVSAvoidtotal printing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent divides the color developing process into distinct temperature zones with separate color developing layers. Each layer is optimized for specific temperature ranges, allowing selective development without requiring prolonged heat transfer to lower temperature layers. This segmentation enables faster overall processing while maintaining complete color development.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the temperature parameter distribution across multiple color developing layers with different threshold temperatures. By arranging layers with progressively lower activation temperatures and using intermediate heat insulating layers, the system achieves rapid selective development at different temperature levels, reducing total printing time while ensuring complete color development.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If lasers having three different wavelengths are used to develop three primary colors, then full-color recording is achieved, but the device size and cost increase

Engineering Contradiction:
Improvefull-color recording capabilityVSAvoiddevice size and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent makes a single laser source perform multiple functions by using it to excite different color developing layers with different activation temperatures. Instead of requiring three separate lasers for three colors, one laser source can selectively develop cyan, magenta, and yellow layers by controlling thermal energy distribution, thereby reducing device size and cost while maintaining full-color recording capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses parameter changes in temperature thresholds across different color developing layers to enable a single laser wavelength to achieve full-color recording. By varying the activation temperatures of color developing materials rather than using different laser wavelengths, the system simplifies the laser subsystem while maintaining the ability to record all three primary colors.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single laser wavelength is used to excite multiple color developing layers, then device complexity is reduced, but selective color development becomes difficult to control

Engineering Contradiction:
Improvelaser system simplicityVSAvoidselective color development control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent applies local quality by creating distinct thermal zones within the recording medium structure. Intermediate heat insulating layers are strategically placed between color developing layers with different activation temperatures, creating localized thermal environments. This allows a single laser source to selectively heat specific layers based on their thermal properties and activation thresholds, making selective color development controllable despite using one wavelength.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces intermediate heat insulating layers as mediators between the laser energy source and different color developing layers. These intermediate layers control the distribution and penetration depth of thermal energy, enabling selective activation of specific color layers by adjusting laser irradiation parameters. This intermediary structure makes selective color development controllable using a single laser wavelength.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and cost-effective full-color image recording using a single laser wavelength, improving efficiency and security by preventing postscript addition and enhancing forgery prevention.

Implementation Method 1

a photothermal conversion layer, and three thermosensitive color developing layers having different threshold temperatures for color development

Methodology Applied
Scientific EffectPhotothermal conversion: Photoacoustic Effect

Implementation Method 2

an intermediate layer provided between the thermal recording layers to perform thermal insulation and thermal conduction

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

a laser recording device which performs recording by irradiating a recording medium with laser light

Methodology Applied
Scientific EffectLaser heating: Laser

Data Source

PatentEP3587133B1Recording medium and recording device
Publication Date: 2024.09.04 KK TOSHIBA
  • EP3587133B1 patent drawingFigure 1
  • EP3587133B1 patent drawingFigure 2
  • EP3587133B1 patent drawingFigure 3~4

AI summary

A recording medium (10, 10A, 10B, 10C, 10D) according to an embodiment includes a base material (11); a first color developing layer (12) that is laminated on the base material (11), and absorbs near infrared laser light (LNIR) having a given wavelength to develop a color; a photothermal conversion layer (13) that is laminated closer to an incident side of the near infrared laser light (LNIR) than the first color developing layer (12), transmits visible light, and absorbs the near infrared laser light (LNIR) for photothermal conversion; and a second color developing layer (15, 17, 19) that is laminated closer to the incident side of the near infrared laser light (LNIR) than the first color developing layer (12), transmits visible light and the near infrared laser light (LNIR), and develops a color by heat converted by the photothermal conversion layer (13).