Recording Apparatus Rack and Pinion Self-Alignment Mechanism

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Solution Overview

Problem

Existing recording apparatuses with rack and pinion mechanisms face challenges in ensuring proper alignment of the recording head during attachment and detachment, which can lead to misalignment and impaired movement control if the reference tooth of the pinion and the reference groove of the rack are not correctly meshed.

Innovation Solution

Incorporating a positioning section on both the recording section and the apparatus main body to ensure the reference tooth of the pinion meshes with the reference groove of the rack when the recording section is returned from a detached to an attached state, using a convex portion and guide portion for alignment, and providing additional positioning sections to prevent rotation and tilting during reattachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the recording section is made detachable for maintenance and malfunction handling, then ease of repair is improved, but alignment precision deteriorates due to potential misalignment of the reference tooth and reference groove upon reattachment

Engineering Contradiction:
Improvedetachability of recording sectionVSAvoidalignment precision of reference tooth and reference groove
Core Design Contradiction:
Ease of repairVSManufacturing precision

Solution Approach 1:

The positioning section enables the recording section to automatically self-align with the apparatus main body upon reattachment. The inclined surface guides the rack into correct alignment with the pinion automatically during the attachment process, eliminating the need for external alignment tools or complex adjustment mechanisms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The positioning section acts as an intermediary mechanism between the recording section and the apparatus main body. It includes a rack with an inclined surface that mediates the alignment process, guiding the recording section into the correct position relative to the pinion during attachment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If a positioning section is added to ensure proper meshing of reference tooth and reference groove, then alignment precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment precision of reference tooth and reference grooveVSAvoidcomplexity of positioning mechanism
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The positioning section is merged with the rack structure itself. The rack that is already part of the rack and pinion mechanism is extended with an inclined surface that serves the dual purpose of being part of the motion transmission system and providing the positioning function during attachment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rack serves multiple functions: it transmits motion from the pinion to move the recording section, and it also provides the positioning function through its inclined surface during the attachment process. This multi-functionality reduces the need for separate positioning components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4253071B1Recording apparatus
Publication Date: 2024.08.07 SEIKO EPSON CORP
  • EP4253071B1 patent drawingFigure 1
  • EP4253071B1 patent drawingFigure 2
  • EP4253071B1 patent drawingFigure 3

AI summary

An apparatus includes: a transport path 3 that is provided in an apparatus main body 7 to transport a medium; a recording section 5 that is movable in a direction toward and away from the transport path 3; and a rack and pinion mechanism 9 that moves the recording section 5 in the direction toward and away from the transport path 3, wherein the rack and pinion mechanism 9 includes a rack 11 that is provided in the recording section 5 and is formed along a movement direction of the recording section 5 and a pinion 13 that is provided on the apparatus main body 7 and meshes with the rack 11,the recording section 5 can be attached to and detached from the apparatus main body 7, and a positioning section 19 is provided in the recording section 5 and the apparatus main body 7 for positioning so that the reference tooth 15 of the pinion 13 meshes with the reference groove 17 of the rack 11 when the recording section 5 is returned from the detached state to the attached state.