Electrification apparatus for electric dust collection and air conditioner for vehicle including same

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Solution Overview

Problem

Existing electric dust collectors for vehicles have a small air flow area due to circular through-holes, leading to reduced air conditioning efficiency, increased fan load, and potential blockages causing instability and decreased electrification efficiency.

Innovation Solution

An electrification apparatus with conductive microfibers and rectangular conductive plates forming a rectangular columnar electrification space, minimizing dead zones and maximizing air flow area, and using a mesh cover or sheet to prevent large foreign matters from entering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If circular through-holes are used in the electrification plate, then the structure is simple and easy to manufacture, but the air flow area is reduced and air conditioning efficiency decreases

Engineering Contradiction:
Improveease of manufactureVSAvoidair conditioning efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The electrification plate is divided into multiple rectangular through-holes arranged in a grid pattern, maximizing the total open area while maintaining structural integrity. This segmentation allows more air to pass through simultaneously, improving air conditioning efficiency without complicating the manufacturing process.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If circular through-holes are used in the electrification plate, then the manufacturing process is simplified, but the flow area of air is reduced and fan load increases

Engineering Contradiction:
Improveease of manufactureVSAvoidfan load
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The plate is segmented into multiple rectangular openings that collectively provide a larger flow area, reducing the resistance to air flow and thereby decreasing the power required by the fan to maintain the necessary air circulation.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If circular through-holes are used in the electrification plate, then the structure is simple, but foreign matters can block the holes and cause instability

Engineering Contradiction:
Improvedevice complexityVSAvoidstability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The electrification plate is segmented into multiple small rectangular holes rather than a few large circular ones. This segmentation reduces the likelihood of complete blockage by foreign matters, as particles are less likely to obstruct multiple small openings simultaneously, thereby improving system reliability and stability.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If circular through-holes are used in the electrification plate, then the design is simple, but the flow rate of air is reduced and electrification efficiency decreases

Engineering Contradiction:
Improvedevice complexityVSAvoidelectrification efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The electrification plate is divided into multiple rectangular through-holes that maximize the total open area, allowing a higher volume of air to pass through the electrification zone per unit time. This increased flow rate directly improves electrification efficiency without significantly increasing device complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances air flow efficiency, reduces fan load, increases electrification efficiency, and prevents damage from foreign matters, thereby improving overall air conditioning and dust collection performance.

Implementation Method 1

a conductive microfiber (120) which is installed in the frame (110) and generates ions in the air

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 2

conductive plates (130) which are installed in the frame (110) and generate a potential difference with the conductive microfiber (120)

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS11161395B2Electrification apparatus for electric dust collection and air conditioner for vehicle including same
Publication Date: 2021.11.02 LG ELECTRONICS INC
  • US11161395B2 patent drawing
  • US11161395B2 patent drawing
  • US11161395B2 patent drawing

AI summary

The present invention relates to an electrification apparatus for electric dust collection and an air conditioner for a vehicle including the same. According to the teachings of the present invention, there is provided an electrification apparatus for electric dust collection including: a frame which forms an outer appearance; conductive microfibers which are installed in the frame and generates ions in the air; and conductive plates which are installed in the frame and generate a potential difference with the conductive microfibers. The conductive plates are disposed so as to surround the conductive microfibers to form an electrification space in which an electric field is generated. At this time, the electrification space is a rectangular columnar shaped space.