Rectangular Fiber Sheet for Sediment Control

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Solution Overview

Problem

Conventional wattles and logs for perimeter sediment control, slope length shortening, and check dam applications are inefficient due to their circular shape, which results in inadequate contact with the ground, requiring additional installation steps and leading to performance issues and inefficient use of space for transportation and storage.

Innovation Solution

A fiber sheet system comprising a nonwoven natural fiber felt with a rectangular cross-section and attached netting, where the fiber sheet has a high area density and a ratio of height to width that allows for effective sediment control, with stakes and netting sections designed to secure and reinforce the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional circular wattles and logs are used, then they can be constructed by stuffing filler into a netting tube, but they result in inadequate ground contact and require additional installation steps such as trenches and anchoring ropes

Engineering Contradiction:
Improveconstruction methodVSAvoidground contact effectiveness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the cross-sectional shape from circular to rectangular, creating an asymmetric form that allows the entire perimeter to contact the ground uniformly. This rectangular configuration eliminates the gaps that occur with circular shapes, providing continuous ground contact along the entire length of the wattle or log without requiring additional anchoring measures

Inventive Principle:
Principle #4Asymmetry

2Ease of manufacture

If conventional circular logs are used, then they can be constructed with netting and filler, but water flows between the log and ground, undercutting the log and defeating its purpose

Engineering Contradiction:
Improveconstruction methodVSAvoidwater flow undermining
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The rectangular cross-section creates continuous contact between the log and ground, eliminating the gaps that allow water to flow underneath. This asymmetric shape ensures that the entire perimeter engages with the ground surface, preventing water from undercutting the structure and maintaining its effectiveness in sediment control applications

Inventive Principle:
Principle #4Asymmetry

3Reliability

If conventional thick wattles and logs are used, then they provide sediment control function, but they occupy excessive space and reduce the number of linear meters that can be transported and stored per pallet

Engineering Contradiction:
Improvesediment control performanceVSAvoidtransportation and storage efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent optimizes the dimensional parameters by changing from circular to rectangular cross-section, which allows for more efficient packing arrangements during transportation and storage. The rectangular shape enables better stacking and utilization of pallet space, increasing the number of linear meters that can be transported per pallet while maintaining the necessary thickness for effective sediment control

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11965301B2Fiber sheet system
Publication Date: 2024.04.23 SANTHA B LANKA
  • US11965301B2 patent drawing
  • US11965301B2 patent drawing
  • US11965301B2 patent drawing

AI summary

A fiber sheet system suitable for controlling erosion and stabilizing soil is described that comprises a fiber sheet comprising a natural fiber felt. The fiber sheet has a top side width smaller than the height and the length of the fiber sheet. A netting contacts the front and rear sides of the fiber sheet.