Rectangular Reinforcing Bar with Segmented Ribs for Concrete Adhesion

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Solution Overview

Problem

Existing reinforced concrete structures face issues with the sudden detachment of reinforcing bars from the concrete due to inadequate adhesion, leading to premature failure under tensile forces, and the use of flat bars with protruding bosses and cavities can cause concrete spalling and weaken the bar's resistance.

Innovation Solution

A reinforcing bar with a rectangular cross-section featuring elongated locks and grooves on both wide faces, where the locks have a trapezoidal profile and are spaced closely to distribute tensile forces evenly, reducing the risk of macrocrack formation and maintaining a constant cross-sectional resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If flat bars with protruding bosses and cavities are used to improve adhesion, then the bond strength between bar and concrete is enhanced, but the bar's resistance to tensile forces is weakened and concrete spalling occurs

Engineering Contradiction:
Improveadhesion between bar and concreteVSAvoidbar resistance to tensile forces
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The bar surface is segmented into multiple longitudinal ribs instead of using few large bosses. This segmentation distributes the adhesion function across many smaller elements, preventing stress concentration that would weaken the bar while maintaining overall bond strength with concrete.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ribs are positioned only on the lateral sides of the bar, leaving the central portion smooth. This local application of surface features provides adhesion where needed at the concrete interface while preserving the bar's overall structural integrity and tensile strength.

Inventive Principle:
Principle #3Local quality

2Reliability

If bosses of significant height are provided on the bar to prevent slipping, then adhesion is improved, but macrocracks form in the concrete cover causing spalling

Engineering Contradiction:
Improveprevention of bar-concrete slippingVSAvoidconcrete spalling due to macrocracks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The single large boss is segmented into multiple smaller longitudinal ribs. This distributes the mechanical interlocking function across many smaller elements, preventing the formation of large macrocracks in the concrete cover while still preventing bar slipping through cumulative friction and interlocking.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of providing full-height bosses across the entire bar width, the invention uses multiple smaller ribs that provide sufficient adhesion through their combined effect, avoiding the excessive stress concentration that causes concrete spalling.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If the bar cross-section is reduced to accommodate bosses, then adhesion surface area increases, but the bar's tensile strength is compromised

Engineering Contradiction:
Improveadhesion surface areaVSAvoidbar tensile strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The ribs are positioned only on the lateral sides of the bar, leaving the central portion smooth and full-strength. This local application of surface features increases adhesion area without compromising the bar's overall cross-sectional area and tensile strength.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of reducing the bar's cross-sectional dimensions to create adhesion features, the invention adds surface features in the longitudinal dimension along the bar's length, preserving the cross-sectional area and tensile strength while increasing adhesion surface area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP2850259B1Improved-grip reinforcing bar and method of producing the same
Publication Date: 2016.08.24 SOC CIVILE DE BREVETAB MATIERE
  • EP2850259B1 patent drawingFigure 1~4
  • EP2850259B1 patent drawingFigure 3~7
  • EP2850259B1 patent drawingFigure 8~12

AI summary

The present invention relates to an improved-grip reinforcing bar for a reinforced concrete component, which is composed of a metal profile section (1) in the form of a flattened strip of rectangular cross section with two opposite wide faces (10, 10') on which longitudinally separated projecting anchoring portions are formed.