Rectangular Waveguide for Shingled TAR Disk Drives

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Solution Overview

Problem

Thermally-assisted recording (TAR) disk drives face challenges in minimizing temperature drop between the peak temperature and the trailing edge of the write pole while maintaining low laser power, especially in wide-area heating systems that can cause adjacent-track erasure (ATE) and inefficient heat transfer.

Innovation Solution

A TAR disk drive using shingled recording with a rectangular waveguide as a wide-area heat source, featuring a high aspect ratio core and asymmetrical cladding layers to generate an elliptically-shaped optical spot that heats multiple data tracks, reducing temperature drop and maintaining low laser power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a wide-area heater is used to heat a large volume of recording layer, then the temperature drop is reduced and thermal stability is improved, but adjacent-track erasure (ATE) occurs and laser power requirements increase

Engineering Contradiction:
Improvethermal stabilityVSAvoidadjacent-track erasure
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating an asymmetrical optical intensity distribution within the heated area. The optical intensity is concentrated closer to the trailing edge of the write pole tip where it is needed for writing, while the intensity decreases toward the leading edge. This non-uniform heating pattern allows the heated region to extend across multiple tracks (reducing ATE) while maintaining high temperature where required for successful writing.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs asymmetry in the waveguide structure, specifically using a rectangular waveguide core with different dimensions in the cross-track direction versus the along-track direction. This asymmetrical geometry produces the desired asymmetrical optical spot pattern that concentrates heat where needed while spreading it wider in other dimensions to prevent adjacent track erasure.

Inventive Principle:
Principle #4Asymmetry

2Temperature

If laser power is increased to maintain peak temperature, then thermal stability is improved, but energy consumption increases and heat transfer efficiency decreases

Engineering Contradiction:
Improvepeak temperatureVSAvoidlaser power
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent changes the geometric parameters of the waveguide core, specifically using a rectangular cross-section with optimized aspect ratio. This parameter change modifies the optical mode confinement and intensity distribution, allowing more efficient coupling of laser energy to the recording layer and reducing the total laser power required to achieve the necessary peak temperature.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the waveguide core aspect ratio is optimized to concentrate peak optical intensity near the trailing edge of the write pole tip, then temperature drop is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvetemperature dropVSAvoidwaveguide core dimensions
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent addresses manufacturing precision challenges by optimizing the aspect ratio of the rectangular waveguide core. By carefully selecting the ratio of cross-track width to along-track thickness, the design achieves the desired optical intensity distribution and minimal temperature drop through a geometric parameter that can be controlled during fabrication, transforming a complex intensity distribution problem into a manageable dimensional optimization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces temperature drop and maintains peak temperature closer to the write pole tip, enhancing thermal stability and areal density without significant ATE, while optimizing laser power usage.

Implementation Method 1

The waveguide generates a generally elliptically-shaped optical spot that heats an area of the recording layer extending across multiple data tracks

Methodology Applied
Scientific EffectOptical heating: Absorption (EM radiation)

Implementation Method 2

This moves the peak temperature point of the heated area closer to the write pole tip and reduces the temperature drop between the peak temperature and the temperature at the trailing edge of the write pole tip where writing occurs

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

A TAR disk drive with a 'small-area' heater direct heat to just the area of the data track where data is to be written by the write head. The most common type of small-area TAR disk drive uses a laser source and an optical waveguide with a near-field transducer (NFT)

Methodology Applied
Scientific EffectLaser radiation: Laser

Implementation Method 4

In some proposed TAR systems, the magnetic recording material is heated to near or above its Curie temperature

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 5

NFTs typically use a low-loss metal (e.g., Au, Ag, Al or Cu) shaped in such a way to concentrate surface charge motion at a surface feature shaped as a primary apex or tip. Oscillating tip charge creates an intense near-field pattern. The electromagnetic field of the oscillating tip charge gives rise to optical output in the near field, which is directed onto to the magnetic recording medium to heat just the area exposed to the write field from the write head

Methodology Applied
Scientific EffectNear-field optics:

Implementation Method 6

Since it is known that the coercivity of the magnetic material of the recording layer is temperature dependent, one proposed solution to the thermal stability problem is thermally-assisted recording (TAR), also called heat-assisted magnetic recording (HAMR), wherein the magnetic recording material is heated locally during writing to lower the coercivity enough for writing to occur, but where the coercivity/anisotropy is high enough for thermal stability of the recorded bits at the ambient temperature of the disk drive

Methodology Applied
Scientific EffectThermally-assisted recording:

Implementation Method 7

The recorded data is then read back at ambient temperature by a conventional magnetoresistive (MR) read head

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 8

one proposed solution to the thermal stability problem is thermally-assisted recording (TAR), also called heat-assisted magnetic recording (HAMR), wherein the magnetic recording material is heated locally during writing to lower the coercivity enough for writing to occur

Methodology Applied
Scientific EffectMagnetization reversal:

Data Source

PatentUS8416646B2Magnetic recording disk drive with shingled writing and rectangular optical waveguide for wide-area thermal assistance
Publication Date: 2013.04.09 WESTERN DIGITAL TECHNOLOGIES INC
  • US8416646B2 patent drawing
  • US8416646B2 patent drawing
  • US8416646B2 patent drawing

AI summary

A thermally-assisted recording (TAR) disk drive uses “shingled” recording and a rectangular waveguide as a “wide-area” heat source. The waveguide generates a generally elliptically-shaped optical spot that heats an area of the recording layer extending across multiple data tracks. The waveguide core has an aspect ratio (cross-track width to along-the track thickness) that achieves the desired size of the heated area while locating the peak optical intensity close to the trailing edge of the write pole tip where writing occurs. The large cross-track width of the waveguide core increases the volume of recording layer heated by the optical spot, which reduces the rate of cooling. This moves the peak temperature point of the heated area closer to the write pole tip and reduces the temperature drop between the peak temperature and the temperature at the trailing edge of the write pole tip where writing occurs.