Rectifier Circuit Using Active Switches for Low-Amplitude Energy Harvesting

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Solution Overview

Problem

Energy harvesting systems face inefficiencies due to impedance mismatch between transducers and scavenging interfaces, leading to reduced power transfer and limited energy storage when signal amplitudes are low, causing the system to fail in harvesting environmental energy effectively.

Innovation Solution

The rectifier circuit employs actively controlled switches (MOSFETs) to manage energy transfer, reducing voltage drops and enabling efficient energy recovery even at low signal amplitudes, with a control logic that dynamically controls the switches to optimize power transfer to a capacitor or load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a diode-bridge rectifier circuit is used as the scavenging interface, then the circuit structure is simple, but the efficiency drops rapidly when the transducer signal amplitude is lower than VOUT + 2VTH_D

Engineering Contradiction:
Improvecircuit structureVSAvoidenergy harvesting capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the operating parameters of the rectifier circuit by using actively controlled switches (MOSFETs) instead of passive diodes. The control logic dynamically adjusts the switching states based on the relationship between Vin and Vout, enabling the circuit to operate efficiently across a wider range of signal amplitudes including cases where Vin < Vout + 2VTH_D

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an inductor as an intermediary energy storage element between the transducer and the output capacitor. This inductor enables energy transfer even when the direct voltage difference is insufficient to drive current through diodes, effectively mediating the energy transfer when Vin < Vout + 2VTH_D

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the transducer signal amplitude is low, then the system can operate with smaller vibrations, but the maximum energy that can be stored in the capacitor is limited

Engineering Contradiction:
Improveoperating rangeVSAvoidstored energy
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent employs periodic switching of the MOSFETs synchronized with the AC signal from the transducer. The control logic switches the MOSFETs on and off during each half-cycle, enabling cumulative energy transfer to the capacitor over multiple cycles even when individual cycle energy is small, thus increasing total stored energy

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The inductor serves as an energy accumulation intermediary that stores energy during MOSFET on-periods and releases it during off-periods. This allows energy to be accumulated over multiple low-amplitude cycles, overcoming the limitation of single-cycle energy transfer when signal amplitude is low

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If actively controlled switches are used instead of diodes, then the scavenging interface efficiency increases to 70-85%, but the device complexity increases

Engineering Contradiction:
Improvescavenging interface efficiencyVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control logic is designed to automatically sense the voltage relationship between Vin and Vout and adjust the MOSFET switching states accordingly without external intervention. The system self-regulates based on real-time voltage conditions, eliminating the need for complex external control circuits while maintaining high efficiency

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control logic is integrated directly into the rectifier circuit, combining the functions of voltage sensing, decision-making, and switch control into a unified control unit. This integration reduces the overall system complexity compared to having separate control circuits while achieving the required 70-85% efficiency

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the scavenging interface efficiency to 70-85%, allowing energy harvesting from low-amplitude signals and increasing the autonomy of energy-dependent systems like TPM sensors by storing high voltages, while minimizing space requirements and maintaining efficiency across varying conditions.

Implementation Method 1

a transducer 2, for example of an electromagnetic type, which is adapted to convert the mechanical energy of environmental mechanical vibrations into electrical energy, typically into AC voltages

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a scavenging interface 4, for example comprising a diode-bridge rectifier circuit, configured for receiving at input the AC signal generated by the transducer 2 and supplying at output a DC signal for charging a capacitor 5

Methodology Applied
Scientific EffectRectification:

Data Source

PatentEP2530821B1Rectifier circuit, method for operating the rectifier circuit, and energy harvesting system comprising the rectifier circuit
Publication Date: 2017.10.25 STMICROELECTRONICS SRL
  • EP2530821B1 patent drawing
  • EP2530821B1 patent drawing
  • EP2530821B1 patent drawing

AI summary

An energy-scavenging interface (24) having input terminals (25', 25") that can be connected to a transducer (22) including a storage element (22b), for receiving an input signal (VIN) , and output terminals (26', 26"), which can be connected to an electrical load (27, 28) for supplying to the electrical load an output signal (VOUT), said energy-scavenging interface (24) comprising: a first switch (30), which receives a signal that is a function of the electrical input signal (VIN, I); a first current-conduction element (36); and a control logic (60) configured for: (a) closing the first switch (30) for a first time interval having a first duration (TDELAY) proportional to a time constant (τTRANSD) of the transducer (22), during which the storage element (22b) stores the electrical charge; (b) opening the first switch (30) for a second time interval subsequent to the first time interval, in which the electrical load is supplied through the first current-conduction element by means of the electrical charge stored in the storage element, and until the electrical energy accumulated by the storage element (22b) reaches a first threshold value (ITH).