Rectifier Gate Driver Circuit with Cascade Transistor Stages

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional rectifier circuits using silicon diodes result in significant power dissipation due to their forward voltage drop, which is a concern especially for low-voltage applications, and active rectification with power transistors requires complex control circuits to manage alternating substrate voltages.

Innovation Solution

A rectifier device employing a MOS transistor and a diode in parallel, where the MOS transistor is switched on when the diode is forward biased to bypass the body diode, using a control circuit with a gate driver and buffer capacitor to manage the switching based on threshold voltages, reducing power dissipation by minimizing the voltage drop across the rectifier.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If silicon diodes are used in rectifier circuits, then the circuit structure is simple, but power dissipation is significant due to forward voltage drop

Engineering Contradiction:
Improvecircuit structureVSAvoidpower dissipation
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent changes the operating parameters of the rectifier by replacing the passive silicon diode with an actively controlled MOS transistor. The MOS transistor's on-resistance is much lower than the diode's forward voltage drop, reducing power dissipation. The control circuit dynamically adjusts the MOS transistor switching based on the alternating voltage phase, optimizing the rectification process while minimizing energy loss.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If power transistors are used for active rectification, then power dissipation is reduced, but control circuit complexity increases

Engineering Contradiction:
Improvepower dissipationVSAvoidcontrol circuit
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control circuit is designed to automatically detect the polarity of the alternating voltage and control the MOS transistor switching without external intervention. The circuit uses the input voltage itself to drive the control logic, eliminating the need for complex external control signals or additional sensing circuits. This self-service approach minimizes control circuit complexity while achieving effective active rectification.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If MOS transistor is switched on during diode forward bias, then voltage drop is minimized, but control precision requirements increase

Engineering Contradiction:
Improvevoltage dropVSAvoidswitching control precision
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The control circuit incorporates feedback mechanisms that continuously monitor the MOS transistor's conducting state and the input voltage conditions. This feedback allows the control circuit to precisely determine when to switch the MOS transistor on and off, ensuring optimal timing that minimizes voltage drop. The feedback loop compensates for variations in transistor characteristics and loading conditions, maintaining high switching precision without requiring overly stringent design constraints.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces power dissipation in rectifier devices by minimizing the voltage drop, achieving lower energy loss and simplifying the control circuitry compared to traditional active rectification methods.

Implementation Method 1

A gate driver circuit is included in the control circuit and includes a buffer capacitor and a cascade of two or more transistor stages connected between the buffer capacitor and the gate electrode of the first MOS transistor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10291146B2Gate driver circuit for a rectifier device including a cascade of transistor stages
Publication Date: 2019.05.14 INFINEON TECHNOLOGIES AG
  • US10291146B2 patent drawing
  • US10291146B2 patent drawing
  • US10291146B2 patent drawing

AI summary

In some examples, a rectifier device includes a semiconductor substrate, an anode terminal and a cathode terminal connected by a load current path of a first MOS transistor and a diode connected parallel to the load current path. An alternating input voltage is operably applied between the anode terminal and the cathode terminal. Further, a control circuit is coupled to a gate electrode of the first MOS transistor and configured to switch on the first MOS transistor for an on-time period, during which the diode is forward biased. A gate driver circuit is included in the control circuit and includes a buffer capacitor and a cascade of two or more transistor stages connected between the buffer capacitor and the gate electrode of the first MOS transistor.