Rectifier IC Integrating Transistors and Controller for Isolated Power Supplies

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Solution Overview

Problem

Conventional isolated switching power supplies face inefficiencies due to high forward drop voltage in diodes and increased complexity with the use of rectifier transistors and controller ICs, requiring user-adjusted gate resistance and additional components.

Innovation Solution

A multichip-type rectifier IC integrating transistors and a controller chip for on/off control, reducing on-resistance and eliminating the need for user-adjusted gate resistance, thereby enhancing conversion efficiency and simplifying component selection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If diodes are used as secondary-side rectification means, then the circuit structure is simple, but the forward drop voltage is high resulting in low conversion efficiency

Engineering Contradiction:
Improvecircuit structureVSAvoidconversion efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent merges the rectifier transistor and controller IC into a single integrated package, creating a unified rectifier IC that combines power switching functionality with control logic. This integration reduces the number of external components while maintaining the low on-resistance benefits of transistor-based rectification, thereby improving conversion efficiency without proportionally increasing circuit complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Loss of energy

If rectifier transistors and controller IC are used separately, then conversion efficiency is improved, but the number of components increases resulting in larger circuit area and higher cost

Engineering Contradiction:
Improveconversion efficiencyVSAvoidnumber of components
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the rectifier transistor and controller IC into a single integrated package, creating a unified rectifier IC that combines power switching functionality with control logic. This integration reduces the number of external components while maintaining the low on-resistance benefits of transistor-based rectification, thereby improving conversion efficiency without proportionally increasing circuit complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated rectifier IC serves multiple functions within a single component: it provides power switching through the transistor, control logic through the integrated controller, and rectification functionality. This multi-functionality eliminates the need for separate discrete components, reducing both circuit area and component count while maintaining high conversion efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If discrete rectifier transistors and controller IC are used, then flexibility in selection is provided, but user-adjusted gate resistance matching is required increasing operation complexity

Engineering Contradiction:
Improveselection flexibilityVSAvoiduser-adjusted gate resistance
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent merges the rectifier transistor and controller IC into a single integrated package, creating a unified rectifier IC that combines power switching functionality with control logic. This integration reduces the number of external components while maintaining the low on-resistance benefits of transistor-based rectification, thereby improving conversion efficiency without proportionally increasing circuit complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated rectifier IC incorporates the control logic directly within the package, enabling the device to self-regulate its operation without requiring external adjustment or user intervention for gate resistance matching. The integrated controller automatically manages the transistor switching, eliminating the need for user-adjusted components while preserving adaptability through the transistor's inherent electrical characteristics.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10381940B2Rectifier IC and isolated switching power supply using same
Publication Date: 2019.08.13 ROHM CO LTD
  • US10381940B2 patent drawing
  • US10381940B2 patent drawing
  • US10381940B2 patent drawing

AI summary

A rectifier IC seals, in a single package, a first transistor chip which integrates a first transistor, a second transistor chip which integrates a second transistor and a controller chip which detects a first node voltage and a second node voltage of each of the transistors so as to perform on/off control on the transistors, and the rectifier IC functions as a secondary-side rectification means of an isolated switching power supply.