Rectifier Circuit Self-Clamping MOSFET Avalanche Mode

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Solution Overview

Problem

Existing rectifier circuits face power loss and instability issues due to high drain-source breakdown voltages in linear mode, particularly in modern MOSFET transistors with small cell structures, leading to potential component destruction during high voltage and current conditions.

Innovation Solution

The rectifier circuit employs a MOSFET transistor with a drain-source breakdown voltage matching the clamping voltage, operating in avalanche mode instead of linear mode, which reduces power losses and increases load capacity, using transistors like planar or trench DMOSFETs to distribute power loss uniformly and avoid charge carrier injection into the gate oxide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If MOSFET transistor is operated in linear mode with high drain-source breakdown voltage, then voltage clamping protection is provided, but conducting state power losses increase and component destruction may occur

Engineering Contradiction:
Improvevoltage clamping protectionVSAvoidconducting state power losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the operating mode parameter from linear mode to avalanche mode, and selects a MOSFET transistor with drain-source breakdown voltage corresponding to the clamping voltage. This parameter change enables the transistor to operate in avalanche mode during overvoltage conditions, significantly reducing conducting state power losses while maintaining voltage clamping protection capability.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If modern MOSFET transistors with small cell structures are used, then device size is reduced, but instability and potential destruction occur in linear mode at high voltage and current

Engineering Contradiction:
Improvetransistor cell sizeVSAvoidstability at high voltage and current
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent changes the operating mode from linear mode to avalanche mode, which is stable for modern MOSFET transistors with small cell structures. The drain-source breakdown voltage is selected to correspond to the clamping voltage, enabling these compact transistors to operate reliably during overvoltage conditions without destruction, thus maintaining both small size and high reliability.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If MOSFET transistor with drain-source breakdown voltage matching clamping voltage is used, then power losses are reduced, but precise voltage matching is required

Engineering Contradiction:
Improvepower lossesVSAvoidvoltage matching precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent employs a self-clamping mechanism where the MOSFET transistor's intrinsic drain-source breakdown voltage automatically corresponds to the required clamping voltage. This self-service approach eliminates the need for external clamping circuits or precise manual voltage matching, reducing power losses while simplifying the design and reducing manufacturing complexity.

Inventive Principle:
Principle #25Self-service

4Loss of energy

If synchronous rectifier with additional circuit elements is used, then conducting state power losses are reduced, but circuit complexity increases

Engineering Contradiction:
Improveconducting state power lossesVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex additional circuit elements (differential amplifier, current amplifier stage, Zener diode protection circuitry) from the synchronous rectifier design. By using a MOSFET transistor operated in avalanche mode with self-clamping capability, the solution reduces conducting state power losses while significantly simplifying the overall circuit structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces conducting state power losses and enhances load capacity while allowing the use of small cell size transistors, such as trench MOSFETs, by leveraging the avalanche mode for efficient voltage clamping and protection against overvoltages.

Implementation Method 1

the drain-source breakdown voltage of the MOSFET transistor operated in the avalanche mode corresponding to the clamping voltage between the cathode terminal and the anode terminal

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Data Source

PatentUS10050553B2Rectifier circuit including a self-clamping transistor
Publication Date: 2018.08.14 ROBERT BOSCH GMBH
  • US10050553B2 patent drawing
  • US10050553B2 patent drawing

AI summary

A rectifier circuit is described, which includes a cathode terminal, an anode terminal and, between the cathode terminal and the anode terminal, an electronic circuit which includes at least one MOSFET transistor including an integrated inverse diode, the drain-source breakdown voltage of the MOSFET transistor operated in the avalanche mode corresponding to the clamping voltage between the cathode terminal and the anode terminal of the rectifier circuit. In addition, a method is provided for operating a rectifier circuit which contains a cathode terminal, an anode terminal and, between the cathode terminal and the anode terminal, at least one MOSFET transistor including an integrated inverse diode, the drain-source breakdown voltage of the MOSFET transistor being selected in accordance with the clamping voltage between the cathode terminal and the anode terminal, and the MOSFET transistor being operated in the avalanche mode.