Frequency Converter Circuit Switching Rectifier to Standby Inverter

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Solution Overview

Problem

In existing AC input frequency converters modified for DC power supply, the rectifier unit becomes idle after converting AC to DC, unable to effectively drive motors.

Innovation Solution

A driving circuit and method that includes a rectifier unit, an inverter unit, a switch, and a capacitor, allowing the circuit to switch between series and parallel modes, enabling the rectifier unit to function as a standby inverter unit, thereby utilizing the idle rectifier unit to drive loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the frequency converter is modified from AC input to DC power supply by switching on the rectifier unit, then the converter can drive motors with DC power supply, but the rectifier unit cannot effectively function and becomes idle

Engineering Contradiction:
ImproveDC power supply capabilityVSAvoidrectifier unit utilization
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent makes the rectifier unit multi-functional by enabling it to operate in two modes: (1) as a rectifier converting AC to DC when the first switch is on, and (2) as a standby inverter converting DC to AC when the first switch is off. This allows the same hardware to serve dual purposes, eliminating the idle state and improving overall system versatility without requiring additional components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces dynamic switching capability where the rectifier unit can transition between different operational states based on the switching state of the first switch. The unit dynamically changes its function from rectification to inversion, optimizing resource utilization and ensuring that no component remains idle, thereby resolving the manufacturing efficiency issue.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a single inverter unit is used to drive the load, then the circuit structure is simple, but the system reliability is low when the inverter unit malfunctions

Engineering Contradiction:
Improvecircuit structureVSAvoidsystem operation continuity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a standby inverter mechanism where the rectifier unit is pre-configured to function as a backup inverter. When the primary inverter unit malfunctions, the system can switch to the standby configuration without requiring additional external backup equipment. This beforehand preparation ensures continuous operation and improves reliability while maintaining relatively simple circuit structure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent changes the operational parameters and configuration of the rectifier unit based on system needs. By controlling the switching state, the system can transition between single-inverter mode (simpler operation) and dual-inverter standby mode (higher reliability). This parameter-based control allows the system to adapt its complexity and reliability level dynamically.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the rectifier unit is left idle after AC to DC conversion, then the conversion function is achieved, but the rectifier unit cannot be utilized to drive loads

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidrectifier unit function
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent enables the rectifier unit to serve itself by making it capable of functioning as a standby inverter. Instead of requiring a separate dedicated backup inverter, the system uses the rectifier unit's own capability to provide backup inversion functionality. This self-service approach maximizes productivity by ensuring both units are utilized and improves versatility by enabling the rectifier to perform dual functions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12074547B2Driving circuit and method, frequency converter, device and computer readable storage medium
Publication Date: 2024.08.27 GREE ELECTRIC APPLIANCE INC OF ZHUHAI
  • US12074547B2 patent drawing
  • US12074547B2 patent drawing
  • US12074547B2 patent drawing

AI summary

The present disclosure relates to a driving circuit and method, a frequency converter, a device and a computer readable storage medium. The circuit includes: a rectifier unit including a first input terminal, a second input terminal and an output terminal, wherein the output terminal of the rectifier unit is connected to an input terminal of the inverter unit, and the second input terminal of the rectifier unit is connected to the input terminal of the inverter unit a first switch arranged between the first input terminal of the rectifier unit and an output terminal of the inverter unit, and configured to control the driving circuit to switch between a series mode and a parallel mode by being switched on or off; the inverter unit with the output terminal connected to a load; and a capacitor connected in parallel between the rectifier unit and the inverter unit.