Rectifier Circuit with Switchable Capacitance for High Power Density

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Solution Overview

Problem

Conventional AC/DC power supplies with two-stage conversion circuits face challenges in power factor correction, requiring large capacitors with high capacitance and withstand voltage, leading to increased volume and reduced power density due to the need to manage varying input voltages effectively.

Innovation Solution

The proposed AC/DC power supply incorporates a rectifier circuit with a filter circuit that operates in two modes, using capacitors with different capacitance values and a switch to selectively connect them, allowing the supply voltage to follow DC pulsating voltage during one interval and exceed it during another, thereby reducing the size of the filter circuit and increasing power density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If large capacitors with high capacitance and withstand voltage are used to manage varying input voltages, then the power supply can handle voltage variations effectively, but the volume increases and power density decreases

Engineering Contradiction:
Improveability to handle varying input voltagesVSAvoidvolume of capacitors
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent applies dynamics by making the capacitance value changeable during operation. The filter circuit dynamically switches between different capacitance values based on the input voltage level and operating conditions. This allows the system to adapt to varying input voltages without requiring a permanently large capacitor, thereby reducing overall volume while maintaining adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of capacitance from a fixed value to a variable value. By using a switch to selectively connect different capacitors or different portions of a capacitor, the effective capacitance is adjusted according to operating conditions. This parameter change enables the system to achieve the required voltage management with smaller overall capacitor volume.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If large capacitors are used to ensure normal operation across different input voltage levels, then reliability is improved, but device volume increases

Engineering Contradiction:
Improvenormal operation across different input voltage levelsVSAvoidvolume of filter circuit
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The filter circuit is made dynamic by enabling real-time switching between different capacitance configurations. This dynamic adjustment ensures that the circuit maintains reliable operation across different input voltage levels while optimizing the use of capacitor volume, avoiding the need for oversized capacitors that would be required in a static design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the filter circuit into multiple capacitor units or sections that can be independently switched. By dividing the total capacitance into segments, the system can select appropriate combinations to maintain reliability under different operating conditions without requiring a single large capacitor, thus reducing overall volume.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the filter circuit size is reduced to increase power density, then power density improves, but the ability to manage varying input voltages may be compromised

Engineering Contradiction:
Improvepower densityVSAvoidability to manage varying input voltages
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent resolves this contradiction by making the filter circuit dynamic. The switchable capacitance configuration allows the reduced-size filter circuit to adapt its characteristics in real-time, maintaining the ability to manage varying input voltages effectively despite the smaller overall size. This dynamic behavior enables high power density without sacrificing voltage management capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By changing the effective capacitance parameter dynamically, the patent enables a smaller filter circuit to achieve the same voltage management performance as a larger static circuit. The switch selectively connects different capacitance values based on operating conditions, allowing the compact circuit to maintain adaptability across varying input voltages.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for a more compact design by prolonging the energy supply time from the AC input voltage, reducing the required capacitance and volume of capacitors, while maintaining normal operation across different input voltage levels, thus enhancing power density.

Implementation Method 1

a capacitor C, in order to generate supply voltage Vin. The subsequent stage of the AC/DC power supply can be a DC/DC converter

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11509238B2AC/DC power supply, rectifier circuit and control method
Publication Date: 2022.11.22 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US11509238B2 patent drawing
  • US11509238B2 patent drawing
  • US11509238B2 patent drawing

AI summary

A rectifier circuit applied in an AC/AC power supply, the rectifier circuit including: a filter circuit configured to receive a DC pulsating voltage, and to generate a supply voltage, where the supply voltage follows the DC pulsating voltage during a first time interval of an operation cycle; and where during a second time interval of the operation cycle, a value of the supply voltage is greater than the value of the supply voltage at an end of the first time interval, in order to reduce a size of the filter circuit.