Rectifier Circuit Transient Current Reduction via Transformer Intermediary

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Solution Overview

Problem

Current rectifier circuits experience significant transient currents due to reverse recovery and parasitic capacitance, leading to switching losses that are not effectively minimized by existing techniques.

Innovation Solution

A rectifier circuit design that includes a transformer with a primary and secondary winding, a second rectifier connected in parallel, and a switch element, where the switch element is turned ON to allow a primary winding current and then turned OFF to enable a second rectifier current, which reduces the transient current by utilizing magnetic energy stored in the transformer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional rectifier with PN junction is used, then the rectifier can conduct current in forward direction, but transient current flows during reverse voltage application causing switching losses

Engineering Contradiction:
Improveswitching lossVSAvoidtransient current
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

A transformer is introduced as an intermediary component between the rectifier and the circuit. The transformer's primary winding is connected in series with the rectifier, and its secondary winding provides a path for transient current. When reverse voltage is applied to the rectifier, the transient current flows through the transformer's secondary winding instead of directly through the rectifier, thereby reducing the harmful transient current effect and associated switching losses.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If reverse voltage is applied to stop forward current, then current flow is blocked, but transient current is generated due to charge storage in PN junction

Engineering Contradiction:
Improvecurrent blockingVSAvoidreverse recovery current
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The transformer acts as an intermediary that provides an alternative path for the reverse recovery current. When the rectifier blocks forward current due to reverse voltage, the stored charges generate reverse recovery current that flows through the transformer's secondary winding instead of causing direct harm to the rectifier circuit, enabling current blocking while mitigating reverse recovery effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The transformer is pre-configured in the circuit with its primary winding in series with the rectifier and secondary winding ready to accept transient current. This preliminary arrangement ensures that when reverse voltage is applied and transient current is generated, the path is already prepared, allowing the transient current to be diverted without additional control actions.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces transient currents and associated switching losses, improving the efficiency of the rectifier circuit by canceling out the transient current with the second rectifier current derived from magnetic energy.

Implementation Method 1

a primary winding current flows from the power supply to the primary winding... a second rectifier current flows from the secondary winding to the second rectifier

Methodology Applied
Scientific EffectMagnetic energy storage: Electromagnetic Induction

Data Source

PatentUS11682979B2Rectifier circuit, power supply device, and rectifier circuit drive method
Publication Date: 2023.06.20 SHARP KK
  • US11682979B2 patent drawing
  • US11682979B2 patent drawing
  • US11682979B2 patent drawing

AI summary

A transient current in a rectifier circuit is effectively reduced. In a rectifier circuit, a first rectifier is provided between a first terminal and a second terminal. In the rectifier circuit, when a switch element is turned ON, a primary winding current flows from a power supply to a primary winding of a transformer. When the switch element is turned OFF, a second rectifier current flows from a secondary winding of the transformer to a second rectifier. During a period in which the second rectifier current is flowing, a reverse voltage is applied between the first terminal and the second terminal.