Rectilinear Connector with Articulating Cable Exit for Confined Spaces
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Solution Overview
Problem
Current rectilinear communications connectors require significant space for cable exit and are not adaptable to non-straight exit directions, making them unsuitable for densely packed equipment and costly to modify for alternative orientations.
Innovation Solution
A rectilinear communications connector with an articulating section allowing the cable to exit at approximately 90 degrees and multiple predetermined positions along the perimeter, featuring a cap to retain the position and an overmolded strain relief for secure connection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a traditional rectilinear connector is used with straight cable exit, then the connector structure is simple, but the cable routing flexibility is poor and extra bending space is required
Solution Approach 1:
The patent applies the dynamics principle by making the cable exit position adjustable rather than fixed. The articulating section allows the cable to exit at approximately 90 degrees to the longitudinal axis at multiple predetermined positions along the perimeter, enabling the connector to adapt to different routing requirements while maintaining a relatively simple overall structure.
Solution Approach 2:
The connector is divided into distinct functional sections: a terminal end with insulation displacement contacts, an articulating section with multiple predetermined cable exit positions, and a cap. This segmentation allows each portion to perform its specific function independently while contributing to the overall adaptability of the connector.
2Reliability
If cable bend radius space is allowed for proper cable routing, then cable damage is prevented, but the space required increases and cost becomes prohibitive
Solution Approach 1:
The articulating section provides dynamic cable exit positioning that allows the cable to naturally follow the required bend radius without requiring excessive installation space. By allowing the cable to exit at 90 degrees to the longitudinal axis at optimized positions, the design minimizes the space needed while maintaining proper cable routing and preventing damage.
3Adaptability or versatility
If a special connector with fixed angled cable exit is purchased for specific applications, then proper cable routing is achieved, but the device cost increases
Solution Approach 1:
The patent creates a universal connector design that can serve multiple cable routing configurations through its articulating section with multiple predetermined exit positions. This multi-functional capability eliminates the need for different specialized connectors for different applications, thereby reducing overall system cost while maintaining adaptability to various installation requirements.
Data Source
AI summary
A rectilinear communications connector configured for use in applications where space for exiting communications cables is extremely limited. The rectilinear communications connector of the present invention includes a base extending from an exit end of the connector and a cap attachable to the base. The base and cap defining a cavity in which an articulation section of the communications cable is enclosed and protected. The articulation section is a portion of the communications cable having a protective sheath covering the plurality of communications wires removed, thereby permitting the individual communication wires to be easily configured such that the communications cable exits the rectilinear communications connector at approximately 90 degrees with respect to the longitudinal axis of the communications connector. An originating end of the articulation section and a strain relief overmolded on the originating end are maintained in close contact with the base by the attached cap, thereby protecting and minimizing the articulation section exiting the rectilinear communications connector.