Recursive Time-Series Estimation for Electrochemical Reactor State

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Solution Overview

Problem

Existing methods for monitoring electrochemical reactors, such as fuel cell systems, using FFT for THDA analysis struggle to distinguish between noise and response signals, leading to inaccurate state assessments due to superimposed amplitudes and distortions in frequency spectra.

Innovation Solution

A recursive, time series-based method is employed to estimate the amplitude and phase of harmonic current and voltage signals, allowing for the isolation of disturbance signals and providing a more accurate analysis by using a linear mathematical model and techniques like Kalman filtering, which updates estimates dynamically and processes data online without windowing delays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If FFT method is used for THDA analysis, then frequency spectrum analysis can be performed, but noise and response signals cannot be distinguished leading to inaccurate amplitude estimation

Engineering Contradiction:
Improveamplitude estimation accuracyVSAvoiddistinction between noise and response signals
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent segments the frequency spectrum analysis by identifying and separating noise peaks from response signal peaks. The method divides the spectrum into distinct components, allowing independent evaluation of each peak's origin. This segmentation enables accurate differentiation between noise and response signals, resolving the ambiguity inherent in conventional FFT analysis.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs feedback mechanisms by using the identified noise characteristics to adjust and refine the estimation of response signal amplitudes. The noise information obtained from spectral analysis is fed back into the evaluation process to compensate for noise interference, thereby improving the overall measurement precision of the electrochemical reactor state.

Inventive Principle:
Principle #23Feedback

2Productivity

If conventional FFT analysis is used, then processing can be performed, but windowing delays occur and real-time monitoring is hindered

Engineering Contradiction:
Improvereal-time processing capabilityVSAvoidwindowing delays
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-identifying noise characteristics and establishing noise models before performing the main analysis. By preparing noise reference data and spectral templates in advance, the method eliminates the need for time-consuming windowing operations during real-time processing, thus reducing delays and improving productivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent substitutes the mechanical windowing process with a more efficient signal processing approach. Instead of using traditional time-windowing functions that introduce delays, the method employs spectral analysis techniques that can process signals continuously without artificial segmentation, thereby eliminating windowing delays and enabling true real-time monitoring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If FFT method is used, then frequency analysis is performed, but additional peaks and distortions from noise superimpose with response signals

Engineering Contradiction:
Improvestate assessment accuracyVSAvoidnoise-induced signal distortions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts noise components from the frequency spectrum by identifying characteristic noise peaks and separating them from response signal peaks. This extraction process removes the harmful noise elements from the analysis, preventing them from superimposing with and distorting the response signals, thereby improving state assessment reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts noise, which is normally a harmful factor, into a useful element for diagnosis. By analyzing noise characteristics and patterns, the method gains additional information about the electrochemical reactor's condition. The noise, rather than merely interfering with the signal, becomes a source of diagnostic value when properly interpreted through the patent's analysis framework.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS11275117B2Recursive, time-series-based method for determining the state of an electrochemical reactor
Publication Date: 2022.03.15 AVL LIST GMBH
  • US11275117B2 patent drawing
  • US11275117B2 patent drawing
  • US11275117B2 patent drawing

AI summary

The present invention relates to a method for determining the state of an electrochemical reactor (1), having the steps of: operating an electrode section (2) of the electrochemical reactor (1) for the purpose of generating a harmonic current and voltage signal by means of the electrode section (2), and estimating the amplitude and/or phase of the harmonic current and voltage signal in a model-based manner, wherein the state of the electrochemical reactor (1) is determined on the basis of the estimation, wherein a recursive, time-series-based method is used to estimate the amplitude and/or phase of the harmonic current and voltage signal. The invention also relates to a diagnostic system (3), to a computer program product (5) and to a storage means (6).