Recycled Aggregate Concrete Additive for Slump Retention

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Solution Overview

Problem

The concrete industry faces challenges with the shortage of natural sand and stone resources, environmental damage from mining, and the limited industrial utilization of recycled concrete aggregates due to their high water absorption, low crushing value, and high mud content, which restricts their use in commercial concrete.

Innovation Solution

A special additive for fully recycled aggregate commercial concrete comprising polycarboxylate superplasticizer, water control agent, powder and cement regulator, anti-sticking agent, super slump retaining agent, strength enhancer, and sustained-release agent, which controls water absorption and activates self-curing functions to enhance concrete strength and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If recycled concrete aggregate is used in commercial concrete, then the utilization of construction solid waste is improved and natural resources are conserved, but the concrete quality deteriorates due to high water absorption, low crushing value, and high mud content

Engineering Contradiction:
Improveutilization of recycled aggregateVSAvoidconcrete quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a special additive system as an intermediary between recycled aggregate and concrete mixture. The additive includes water control agent (5-15 parts) to manage water absorption, powder and cement regulator (5-15 parts) to control mud content effects, and strength enhancer (5-20 parts) to compensate for low crushing value. This intermediary system transforms the problematic recycled aggregate into a usable component while maintaining concrete quality standards.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical and physical parameters of the concrete mixture by adding specific compounds. The polycarboxylate superplasticizer (50-70 parts) modifies the water-cement ratio and flow characteristics, while the sustained-release agent (3-15 parts) controls the hydration process. These parameter changes enable the concrete to achieve required strength and durability despite using recycled aggregate with inherent defects.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If polycarboxylate superplasticizer is increased to improve workability and slump retention, then concrete flowability is improved, but the risk of over-plasticization and strength loss increases

Engineering Contradiction:
Improveworkability and slump retentionVSAvoidconcrete strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent uses a relatively high dosage of polycarboxylate superplasticizer (50-70 parts, comprising 71.4-87.5% of the total additive weight) to ensure sufficient workability and slump retention for fully recycled aggregate concrete. This excessive action is compensated by the strength enhancer (5-20 parts) and sustained-release agent (3-15 parts) that prevent strength loss. The water control agent (5-15 parts) also helps manage the water absorption effects that would otherwise lead to over-plasticization.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent creates a composite additive system where polycarboxylate superplasticizer works synergistically with other components. The combination of superplasticizer, water control agent, powder and cement regulator, anti-sticking agent, super slump retaining agent, strength enhancer, and sustained-release agent forms a composite material that balances workability improvement with strength maintenance. Each component compensates for the potential negative effects of the others, achieving both good workability and adequate strength.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The additive improves the workability, strength, and durability of commercial concrete while reducing production costs and environmental impact by effectively utilizing recycled aggregates, reducing the need for natural sand and stone, and minimizing landfill issues.

Implementation Method 1

The special additive for fully recycled aggregate commercial concrete controls the water absorption amount and speed of the aggregate

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

3-15 parts of sustained-release agent

Methodology Applied
Scientific EffectHydration: Mineral Hydration

Data Source

PatentUS20240199491A1Special additive for fully recycled aggregate commercial concrete
Publication Date: 2024.06.20 HUIZHOU SENLUOKE MATERIAL TECH CO LTD
  • US20240199491A1 patent drawing

AI summary

The invention discloses a special additive for fully recycled aggregate commercial concrete, comprising following raw materials in parts by weight: 60 parts of polycarboxylate superplasticizer with the water-reducing rate of not less than 27%, 5 parts of water control agent, 10 parts of powder and cement regulator, 2 parts of an anti-sticking agent, 10 parts of super slump retaining agent, 8 parts of strength enhancer, and 5 parts of sustained-release agent. The special additive for the fully recycled aggregate commercial concrete, which is prepared by the invention, controls the water absorption amount and speed of the aggregate according to the characteristics of the recycled aggregate, and excites the self-curing function of the aggregate, accordingly keeping the effective slump of the commercial concrete unchanged in 2+ hours, having advantages of good workability, keeping(improving) concrete strength, enhancing concrete durability, and reducing production cost of the commercial concrete.