Recycled Plastic Display Module Structure for High Recyclability
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing display modules face challenges in meeting stringent environmental, social, and governance (ESG) standards due to low recyclability and carbon footprint, necessitating a redesign for improved recyclability and reduced carbon emissions.
Innovation Solution
The use of post-industrial recycled (PIR) and post-consumer recycled (PCR) plastics for the plastic module, combined with a minimized metal bracket, enhances recyclability and reduces the carbon footprint while maintaining structural integrity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If traditional display modules are used with conventional materials, then structural integrity is maintained, but recyclability is low and carbon footprint is high
Solution Approach 1:
The patent changes the material parameters by substituting traditional metals and non-recyclable plastics with aluminum alloy and recyclable plastics (PIR/PCR), respectively. This material parameter transformation enables the display module to achieve recyclability exceeding 75% while reducing carbon footprint, directly resolving the contradiction between ease of manufacture (recyclability) and harmful factors (carbon emissions).
Solution Approach 2:
The patent employs composite material strategy by combining aluminum alloy for the bracket with recyclable plastics for the housing and decorative elements. This composite approach leverages the structural integrity of aluminum while incorporating the recyclability benefits of modern plastics, achieving both structural requirements and environmental sustainability goals.
2Ease of manufacture
If recyclable materials are used to improve environmental compliance, then recyclability increases, but structural integrity may be compromised
Solution Approach 1:
The patent transforms material parameters by selecting aluminum alloy with high strength-to-weight ratio for structural components requiring integrity, while using recyclable plastics for non-critical structural elements. This differentiated material parameter assignment maintains overall structural integrity while maximizing recyclability of the assembly.
Solution Approach 2:
The display module is segmented into different functional zones with appropriate material assignments: aluminum alloy bracket for structural support, recyclable plastic housing for enclosure, and recyclable plastic decorative elements for aesthetics. This segmentation allows each component to contribute optimally to both structural integrity and recyclability.
3Ease of manufacture
If more recyclable materials are used, then recycling ratio increases, but manufacturing complexity may increase
Solution Approach 1:
The patent simplifies manufacturing by standardizing on two main material types (aluminum alloy and recyclable plastics) across different components, rather than using multiple disparate materials. This material parameter standardization reduces supply chain complexity while maintaining high recyclability through the use of PIR and PCR plastics.
Solution Approach 2:
The recyclable plastics serve multiple functions: structural housing, decorative elements, and protective components. This multi-functionality reduces the need for additional specialized parts, simplifying the overall manufacturing process while maintaining high recycling ratios through universal material compatibility.
Data Source
AI summary
An environment-friendly display module including a plastic module and a display module is provided. The display module is assembled to a region surrounded by the plastic module, and the display module and the plastic module are partially overlapped. The plastic module is made of post-industrial recycled (PIR) plastic or post-consumer recycled (PCR) plastic. An environment-friendly display device is also provided.