Recycling Container Emptying Vehicle Routing Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The complexity of waste management logistics in recycling centers leads to inefficiencies, including unnecessary vehicle trips, environmental pollution, and resource misallocation due to incomplete or overfilled recycling containers.

Innovation Solution

A method and system that utilize fill level sensors and position data to optimize the routing and scheduling of emptying vehicles, ensuring that vehicles only collect full containers and minimize trips, leveraging control units to generate precise departure times and routes based on container fill levels and vehicle capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If collection vehicles visit recycling containers regularly, then recycling containers are emptied reliably, but unnecessary trips are made reducing efficiency and increasing emissions

Engineering Contradiction:
Improvecontainer emptying reliabilityVSAvoidcollection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system continuously monitors the fill level of recycling containers through sensors and uses this feedback information to dynamically adjust collection schedules. The control unit receives real-time data on container fill status and automatically determines optimal collection times, preventing unnecessary trips to empty containers that are already full or will not be full soon enough to require immediate collection.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary assessment of container fill levels and projection data before scheduling collection trips. By analyzing the current fill level and estimating how long it will take for the container to reach capacity again, the system pre-determines the optimal timing for collection, ensuring vehicles only travel when actually needed rather than responding reactively to full containers.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If collection vehicles make frequent trips to ensure complete emptying, then container capacity is maintained, but pollutant emissions increase

Engineering Contradiction:
Improvecontainer capacity maintenanceVSAvoidpollutant emissions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

Real-time monitoring of container fill levels provides feedback that enables the control unit to optimize collection frequency. By knowing the exact fill status and projection data, the system schedules trips only when necessary, reducing the total number of vehicle emissions while maintaining reliable container capacity management.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameter of collection frequency from fixed regular intervals to variable demand-based timing. By adjusting the timing parameter according to actual container fill levels and projection data, the system reduces unnecessary trips and associated emissions while maintaining adequate capacity management.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If vehicles are dispatched without fill level information, then operational simplicity is maintained, but resource allocation becomes inefficient

Engineering Contradiction:
Improveoperational simplicityVSAvoidresource allocation efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The recycling containers are equipped with self-monitoring capabilities through fill level sensors that automatically track their own status. The containers essentially serve themselves by providing real-time data on their fill state, eliminating the need for manual inspection or complex centralized monitoring systems while enabling efficient resource allocation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit acts as an intermediary between the simple sensor data from containers and the collection vehicle dispatch decisions. It processes the raw fill level information and projection data, translating it into optimized collection schedules that improve resource allocation efficiency without adding significant operational complexity to the overall system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4266222A1Method for controlling emptying vehicles for emptying containers of valuable substances
Publication Date: 2023.10.25 SUSTARIO FLEXCO
  • EP4266222A1 patent drawingFigure 1~2
  • EP4266222A1 patent drawing
  • EP4266222A1 patent drawing

AI summary

The present invention relates to a method for controlling emptying vehicles for emptying recycling containers (103). The method comprises determining the fill level of a recycling fraction (105) of a recycling container (103) by means of a fill level indicator, determining position data of the recycling container (103) and the emptying vehicle (110), and determining travel distance information between an emptying vehicle (110) and the recycling container (103) by means of a control unit (108) based on the position data of the recycling container (103) and the emptying vehicle (110).Furthermore, control instructions for the emptying vehicle (110) for emptying the recycling container (103) are created by means of the control unit (108) at least based on the fill level of the recycling container (103) and the route information, wherein the control instructions include a departure time of the emptying vehicle (110) and a route (F1-F4) of the emptying vehicle (110) to the recycling container (103).