Reverse Electrodialysis Electrode Switching for Limescale Control

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Solution Overview

Problem

The formation of limescale on electrodes in reverse electrodialysis devices reduces their efficiency and lifespan due to the need for frequent polarity reversal during cleaning, which causes oxidative stress and accelerated degradation.

Innovation Solution

A device with a switching mechanism that alternates electrode pairs and electrolyte solutions between high-osmotic and low-osmotic compartments, allowing for controlled reversal of flow direction and pH levels to dissolve limescale without subjecting electrodes to extreme oxidation states, thereby extending electrode lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flow direction is reversed to clean limescale from electrodes, then the limescale dissolves and electrode efficiency is restored, but the lifespan of the electrodes is reduced by a factor of 1000 or more

Engineering Contradiction:
Improveelectrode efficiencyVSAvoidelectrode lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The device is divided into multiple compartments with multiple electrode pairs. When one electrode pair is being cleaned by reversing flow direction, other electrode pairs continue to generate electricity. This segmentation allows the cleaning operation to be distributed across multiple electrode pairs rather than affecting all electrodes simultaneously, thereby maintaining overall system productivity while extending the effective operational lifespan of individual electrodes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements periodic switching between different operational modes: electricity-generating mode and cleaning mode. During cleaning mode, the flow direction is reversed to dissolve limescale, but this is done periodically rather than continuously. The switching element alternates between connecting electrode pairs for power generation and for cleaning, allowing electrodes to undergo oxidative stress only during designated cleaning intervals rather than during every operational cycle.

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If the flow direction is reversed frequently to remove limescale, then the electrode surface is cleaned, but the oxidation state of the cover layer reverses causing accelerated degradation

Engineering Contradiction:
Improveelectrode cleaningVSAvoidelectrode durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

By having multiple electrode pairs segmented into different compartments, the cleaning operation is isolated to specific electrode pairs while others remain in their protective oxidation state. This prevents system-wide reversal of the cover layer oxidation state that would occur with single-electrode-pair cleaning, thereby maintaining electrode durability while still enabling effective cleaning when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes operational parameters (flow direction, electrode connectivity) in a controlled manner through the switching element. Instead of frequent reversals, the system optimizes the timing and duration of flow direction reversals to achieve adequate cleaning while minimizing the cumulative oxidative stress on electrode cover layers. The switching element enables precise control over when and how electrode pairs are subjected to cleaning conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the lifespan of electrodes by reducing the load on each electrode and maintaining efficiency in electricity generation, enabling longer-term operation of reverse electrodialysis systems.

Implementation Method 1

high-osmotic and low-osmotic electrolyte solutions change position during the switch from the first to the second electricity-generating mode

Methodology Applied
Scientific EffectOsmosis: Osmosis

Implementation Method 2

at least one cation exchange membrane and anion exchange membrane, which are placed alternately between the first and second compartment

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 3

a switching element for switching between a first mode, in which the first electrode of the first compartment and the first electrode of the second compartment are mutually connected and in which the second electrodes in the compartments are separated

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 4

The pH on the electrode surface is reduced by the production of protons on the anode surface during the period of reversed flow direction. The limescale present on the surface hereby dissolves

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 5

By reversing the flow direction the function of the cathode changes, this such that after the reversal of the flow direction it in fact functions as an anode. The limescale present on the surface hereby dissolves

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentEP2245693B1Device and method for performing a reverse electrodialysis process
Publication Date: 2011.10.12 REDSTACK
  • EP2245693B1 patent drawingFigure 1
  • EP2245693B1 patent drawingFigure 2
  • EP2245693B1 patent drawingFigure 3

AI summary

Device and method for performing electrolyses, such as a reverse electrodialysis process, comprising: - a first compartment provided with at least a first and a second electrode; - a second compartment separated from the first compartment and provided with at least a first and a second electrode; - a switching element (28) for switching between a first electricity-generating mode, in which the first electrodes are mutually connected, and a second electricity-generating mode in which the second electrodes are mutually connected; and - at least one cation exchange membrane (10) and anion exchange membrane (8), which are placed alternately between the first and second compartment, and wherein the high and low- osmotic electrolyte solutions, which are provided alternately between the membranes, change position during the switch from the first to the second electricity- generating mode.