Red Phosphorus Nanodot Anodes for Sodium-Ion Batteries

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Solution Overview

Problem

Sodium-ion batteries face challenges with the anode material due to the larger size of sodium ions, which prevents the direct adoption of lithium-ion battery technologies, and existing anode materials for sodium-ion batteries suffer from poor conductivity and large volume variation during cycling.

Innovation Solution

The development of red phosphorus nanodots deposited densely and uniformly onto reduced graphene oxide sheets, along with a facile single-step flash-heat treatment to form a red phosphorus/reduced graphene oxide composite, and a method to convert red phosphorus to black phosphorus using high pressure, creating a layered black phosphorus/reduced graphene oxide composite.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If red phosphorus is used as anode material for sodium-ion batteries, then high theoretical specific capacity (2600 mAh/g) is achieved, but poor conductivity and large volume variation during cycling occur

Engineering Contradiction:
Improvespecific capacityVSAvoidconductivity and structural stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent combines red phosphorus with reduced graphene oxide to form a composite anode material. The reduced graphene oxide provides high conductivity and structural stability, while red phosphorus contributes high theoretical specific capacity. This composite structure resolves the contradiction by integrating materials with complementary properties, where the graphene oxide matrix supports the phosphorus particles and mitigates their volume expansion while maintaining electrical conductivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The reduced graphene oxide forms a flexible, two-dimensional network that accommodates the volume variation of red phosphorus during sodium ion insertion and extraction. The graphene oxide sheets act as a flexible scaffold that can expand and contract with the phosphorus particles, preventing structural collapse and maintaining electrical contact throughout cycling, thus addressing the volume variation problem while preserving high capacity.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If black phosphorus is synthesized through high pressure treatment, then improved conductivity and two-dimensional structure are achieved, but sophisticated synthesis and high cost occur

Engineering Contradiction:
ImproveconductivityVSAvoidsynthesis complexity and cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses red phosphorus, which is cheaper and easier to synthesize than black phosphorus, combined with reduced graphene oxide to achieve the desired conductivity and structural properties. Instead of requiring complex high-pressure synthesis to convert red phosphorus to black phosphorus, the invention uses the red phosphorus-graphene oxide composite where the graphene oxide provides the conductivity enhancement, eliminating the need for expensive and complex high-pressure treatment while achieving similar or superior performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The reduced graphene oxide acts as an intermediary that provides the conductivity and structural support functions normally associated with black phosphorus, but without requiring the complex high-pressure synthesis process. The graphene oxide matrix mediates between the red phosphorus particles, providing a conductive network and stable structure, thus achieving the benefits of black phosphorus (conductivity, 2D structure) through a simpler, more cost-effective route.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If red phosphorus nanodots are deposited onto reduced graphene oxide sheets, then sodium ion diffusion length is minimized and conductivity is improved, but complex deposition process is required

Engineering Contradiction:
Improvesodium ion diffusion rateVSAvoiddeposition process complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent divides the red phosphorus into nanodot particles and disperses them on the reduced graphene oxide sheets. This segmentation creates numerous small contact points for sodium ion diffusion, significantly reducing the diffusion length and improving ion transport kinetics. The nanodot structure provides short diffusion pathways while the graphene oxide sheets provide conductive pathways, achieving fast ion and electron transport through a relatively simple composite formation process.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting anodes exhibit improved sodium ion diffusion, electronic conductivity, and mechanical stability, achieving high specific capacities and long cycle life, with the red phosphorus/reduced graphene oxide composite delivering up to 1,625 mAh/g at 1 A/g and the black phosphorus/reduced graphene oxide composite maintaining 640 mAh/g after 500 cycles at 40 A/g, enhancing the performance of sodium-ion batteries for wearable electronics.

Implementation Method 1

a method to deposit red phosphorus nanodots densely and uniformly onto reduced graphene oxide sheets

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 2

A pressure is applied to the red phosphorus/reduced graphene oxide combination film that is sufficient to convert the red phosphorus to black phosphorus

Methodology Applied
Scientific EffectPhase Change: Phase Change

Implementation Method 3

the RGO network also serves as electron pathway and creates free space to accommodate the volume variation of phosphorus particles

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 4

achieve the reduction of graphene oxide (GO) and the simultaneous deposition of RP onto the reduced graphene oxide (rGO) sheets

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11223039B2Anodes for sodium-ion batteries
Publication Date: 2022.01.11 CALIFORNIA INST OF TECH
  • US11223039B2 patent drawing
  • US11223039B2 patent drawing
  • US11223039B2 patent drawing

AI summary

A method for forming an anode of a sodium ion battery includes a step of heat treating the red phosphorus precursor and reduced graphene oxide powder at a first temperature that vaporizes the red phosphorus precursor such that red phosphorus structures grow on the reduced graphene oxide powder. Another method for forming an anode of a sodium ion battery includes steps of placing a red phosphorus precursor and a graphene oxide precursor in a reaction chamber; establishing a reducing environment in the reaction chamber; and heating the red phosphorus precursor and a graphene oxide precursor to a first temperature that is sufficient temperature to form a composite of red phosphorus and reduced graphene oxide. Characteristically, red phosphorus deposition and graphene oxide reduction are completed simultaneously in a single-step heat treatment. A method for making a black phosphorus-composite for sodium-ion batter anodes is also provided.