Redistribution Chip for Stacked Semiconductor Electrode Alignment

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Solution Overview

Problem

The challenge in stacking semiconductor chips of different planar sizes is the limitation it imposes on design freedom and efficient signal transmission due to the need for precise electrode layout and through silicon via placement, which complicates manufacturing and reduces the ability to downsize the package while maintaining high signal transmission rates.

Innovation Solution

A semiconductor device configuration where a redistribution chip with lead wirings is used to adjust the electrode positions, allowing for overlapping through silicon vias and electrodes between chips, enabling efficient electrical connections without bonding wires and reducing impedance, thus improving design freedom and signal transmission reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If through silicon vias are used to electrically connect stacked semiconductor chips, then transmission distance is reduced and signal transmission rate is improved, but design freedom is limited due to the need for precise electrode layout and via placement

Engineering Contradiction:
Improvesignal transmission rateVSAvoiddesign freedom
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

A redistribution chip is introduced as an intermediary component between the first and third semiconductor chips. This redistribution chip includes through silicon vias and lead wirings that serve as mediators to electrically connect the chips. By placing the redistribution chip in the middle, the design allows flexible electrode layouts on the first and third chips without requiring precise alignment, thus maintaining high signal transmission rates while improving design freedom.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If multiple semiconductor chips of different planar sizes are stacked, then package size can be reduced, but manufacturing complexity increases due to alignment requirements

Engineering Contradiction:
Improvepackage sizeVSAvoidmanufacturing complexity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The redistribution chip acts as a mediator that simplifies the stacking process. It includes a substrate with through silicon vias and lead wirings that can be independently routed, allowing the first and third semiconductor chips to be connected without requiring precise alignment between their electrodes. This intermediary structure reduces manufacturing complexity while enabling compact packaging of chips with different planar sizes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention transitions from planar electrode alignment to three-dimensional connectivity through the redistribution chip. The through silicon vias extend in the vertical dimension, allowing electrical connections to be established without requiring precise horizontal alignment between chips. This dimensional change simplifies the stacking process and reduces manufacturing complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If wire bonds are used for electrical connection, then design flexibility is maintained, but transmission distance increases and signal transmission rate decreases

Engineering Contradiction:
Improvedesign flexibilityVSAvoidsignal transmission rate
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The invention replaces the mechanical wire bonding system with a direct electrical connection system using through silicon vias and lead wirings. This substitution eliminates the need for physical wire bonds, reducing transmission distance and improving signal transmission rates while maintaining design flexibility through the redistribution chip's flexible electrode and via layout.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9129828B2Semiconductor device with chip having a different number of front surface electrodes and back surface electrodes
Publication Date: 2015.09.08 RENESAS ELECTRONICS CORP
  • US9129828B2 patent drawing
  • US9129828B2 patent drawing
  • US9129828B2 patent drawing

AI summary

A semiconductor device in which a plurality of semiconductor chips having different planar sizes are stacked with a degree of freedom in design of each of the semiconductor chips is provided. A logic chip, a redistribution chip, and a memory chip having a larger planar size than the logic chip are mounted over a wiring board. The logic chip and the memory chip are electrically connected via the redistribution chip. The redistribution chip includes a plurality of front surface electrodes formed to a front surface facing the wiring board, and a plurality of back surface electrodes formed to a back surface opposite to the surface. The redistribution chip has a plurality of through silicon vias, and a plurality of lead wirings formed to the front surface or the back surface and electrically connecting the plurality of through silicon vias and the front surface electrodes or the back surface electrodes.