Redistribution Package Structure for Shorter Signal Paths

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Solution Overview

Problem

Current electronic products face challenges in achieving smaller size, higher functionality, and higher density due to long communication paths, significant signal loss, and large occupied areas of active/passive components, making it difficult to integrate more circuits and reduce device thickness.

Innovation Solution

A package structure incorporating a connection member with a conductive connector and insulation layer, and a redistribution structure with dielectric layers and wiring patterns, integrating active and passive devices to reduce communication paths and occupied area, using dummy patterns and compensation structures to enhance planarization and improve device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If component-embedded or chip-embedded types are used to integrate the chip and the active and passive components on the circuit substrate, then integration efficiency and functionality are improved, but the communication paths become longer and signal loss increases

Engineering Contradiction:
Improveintegration efficiencyVSAvoidsignal loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent transitions from planar integration to three-dimensional vertical stacking, where active and passive components are arranged in multiple layers above the substrate. This vertical dimensionality change shortens horizontal communication paths while maintaining integration efficiency, directly addressing the signal loss problem caused by long communication paths in conventional embedded architectures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where passive components are embedded within or around active components, and multiple functional layers are stacked within a compact vertical space. This nesting approach enables high integration efficiency while minimizing the distance between connected components, thereby reducing signal loss.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If more active and passive components are integrated to increase functionality and density, then the occupied area of each component increases, making it difficult to reduce device size

Engineering Contradiction:
ImprovefunctionalityVSAvoidoccupied area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent utilizes vertical stacking to arrange multiple functional layers in the third dimension, enabling high-density integration of active and passive components without increasing the planar footprint. This approach allows enhanced functionality while maintaining a compact device size, directly resolving the contradiction between component density and occupied area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple functions into integrated three-dimensional structures where active and passive components are closely coupled and share common support structures and interconnects. This merging reduces the total occupied area while maintaining full functionality, as components work together in a compact integrated manner rather than as separate discrete elements.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If the thickness of active and passive devices is reduced to decrease device size, then integration density is improved, but manufacturing precision and device performance may be compromised

Engineering Contradiction:
Improvedevice sizeVSAvoiddevice thickness control
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent divides the device into multiple thin functional layers stacked vertically, with each layer having a controlled thickness optimized for its specific function. This segmentation allows precise control of individual layer thicknesses during manufacturing while achieving overall compact device size, resolving the contradiction between reduced thickness and manufacturing precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the thickness parameters of individual layers and the spacing between layers to achieve the desired device performance and size. By carefully controlling these dimensional parameters through advanced manufacturing processes, the patent enables thin device construction without compromising manufacturing precision or device functionality.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12456668B2Package structure, antenna module and probe card
Publication Date: 2025.10.28 IND TECH RES INST
  • US12456668B2 patent drawing
  • US12456668B2 patent drawing
  • US12456668B2 patent drawing

AI summary

The present disclosure provides a package structure, an antenna module, and a probe card. The package structure includes a connection member and a first redistribution structure disposed on the connection member. The connection member includes a conductive connector and an insulation layer surrounding the conductive connector. The first redistribution structure includes a first dielectric layer, and a first wiring pattern, and a first device. The first dielectric layer is disposed on the connection member. The first wiring pattern is disposed in the first dielectric layer. The first device is disposed above the first dielectric layer and is electrically connected to the conductive connector.