Redox Flow Battery Reservoir With Bunded Air-Gap Cooling

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Solution Overview

Problem

Redox flow batteries face challenges in efficiently storing and distributing electrolytes, particularly in preventing ion leakage and ensuring effective cooling, which can lead to contamination and reduced performance.

Innovation Solution

A vanadium redox flow battery design featuring a reservoir arrangement with inner and outer tanks, air circulation gaps for cooling, and a metal framework for support and containment, ensuring safe storage and distribution of electrolytes while preventing leakage and maintaining optimal temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrolyte reservoirs are used for storage and distribution, then the battery can store and distribute electrolytes, but ion leakage may occur through the separator causing contamination

Engineering Contradiction:
Improveelectrolyte storage reliabilityVSAvoidion leakage and contamination
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs a nested tank configuration where an inner tank containing electrolyte is placed inside an outer bund tank. This nested structure provides containment within containment, ensuring that even if the inner tank leaks, the outer tank prevents electrolyte from escaping into the environment, thus addressing the contamination issue while maintaining reliable storage.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The outer bund tank acts as a pre-prepared containment barrier that cushions against potential leakage from the inner tank. This protective structure is in place before any leakage can occur, preventing harmful effects rather than responding to them after they happen, thereby maintaining system reliability while preventing contamination.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Device complexity

If conventional electrolyte storage is used, then the system is simple, but cooling efficiency is insufficient leading to reduced performance

Engineering Contradiction:
Improvestorage system complexityVSAvoidelectrolyte temperature control
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent introduces a thermal management dimension by incorporating cooling fins on the outer tank and providing cooling air circulation gaps. This adds a thermal control function to the storage system without significantly increasing complexity, as the cooling structure integrates with the existing tank configuration rather than adding separate complex cooling systems.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances the storage and distribution of electrolytes, reduces the risk of contamination, and maintains optimal operating temperatures, thereby improving the performance and reliability of the battery.

Implementation Method 1

a means for passing cooling air to the air circulation gaps or passages for cooling the electrolyte in or each inner tank

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentEP3317910B1Redox flow battery system
Publication Date: 2023.09.20 INVINITY ENERGY SYSTEMS (IRELAND) LTD
  • EP3317910B1 patent drawingFigure 1
  • EP3317910B1 patent drawingFigure 2
  • EP3317910B1 patent drawingFigure 3

AI summary

A reservoir for a redox flow battery comprising: • at least one inner tank for electrolyte, the or each inner tank having at least one inner tank wall, • an outer, bund tank around the or each inner tank, • air circulation gaps or passages between the inner and outer walls or the inner and outer tanks and • means for passing cooling air to the air circulation gaps or passages for cooling the electrolyte in or each inner tank.