Redox-Active DAC Cell With Hydrotrope for Low-Energy CO2 Capture

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional direct air capture (DAC) technologies face high energy requirements and oxygen sensitivity issues, limiting their scalability and efficiency in capturing carbon dioxide from ambient air.

Innovation Solution

An electrochemical system using a reversible redox-active material, such as neutral red (NR), enhanced with a hydrotropic agent like nicotinamide (NA), operates in an aqueous solution to capture carbon dioxide efficiently with reduced energy consumption and oxygen insensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional thermal energy systems are used for direct air capture, then carbon dioxide can be captured from ambient air, but the energy requirement is high (500 to 800 kJ thermal per mole of carbon dioxide)

Engineering Contradiction:
Improveenergy requirementVSAvoidcapture efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent replaces thermal energy systems with electrochemical systems that use electrical energy to drive redox reactions. The electrochemical cell uses electrical potential to reduce CO2 to formate or carbonate species, avoiding the high thermal energy requirements (500-800 kJ/mol) of conventional thermal systems while maintaining effective carbon dioxide capture from ambient air.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the energy input parameter from thermal energy to electrical energy, operating at lower temperatures (room temperature to mild heating) compared to thermal systems. This parameter change enables CO2 capture with reduced energy consumption while improving system efficiency and selectivity through controlled electrochemical reactions.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If redox-active capturing agents are used to reduce energy consumption, then energy requirement decreases, but oxygen sensitivity increases which hampers large scale application

Engineering Contradiction:
Improveenergy consumptionVSAvoidoxygen sensitivity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces an electrochemical cell with controlled potential as an intermediary system that mediates between the redox-active capturing agent and the atmosphere. By controlling the electrochemical potential, the system protects the oxygen-sensitive redox agent from direct exposure to atmospheric oxygen while enabling CO2 capture through electrochemically mediated reactions, thus resolving the contradiction between low energy consumption and oxygen sensitivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If electrochemical systems are used to operate under milder conditions, then energy consumption decreases, but the system complexity increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent employs a multi-functional electrochemical cell that simultaneously performs CO2 capture, electrochemical reduction, and product generation. The electrochemical cell integrates multiple functions (capture, conversion, and energy storage) into a single system, reducing overall system complexity compared to separate thermal capture and conversion systems while maintaining low energy consumption through electrical energy input.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves carbon dioxide capture with estimated energy requirements of 35-64 kJ/mol, demonstrating improved solubility and stability, enabling efficient direct air capture with minimal energy input.

Implementation Method 1

electrochemical direct air capture of carbon dioxide using a reversible redox-active material

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

electrolyzing the electrochemical cell to produce carbon dioxide at a second concentration

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 3

enhanced with a hydrotropic agent like nicotinamide (NA), operates in an aqueous solution to capture carbon dioxide efficiently with reduced energy consumption

Methodology Applied
Scientific EffectHydrotropic effect: Solvation

Data Source

PatentUS20250339812A1Electrochemical direct air capture of carbon dioxide using reversible redox-active material
Publication Date: 2025.11.06 MASSACHUSETTS INST OF TECH
  • US20250339812A1 patent drawing
  • US20250339812A1 patent drawing
  • US20250339812A1 patent drawing

AI summary

An electrochemical direct air capture of carbon dioxide using a reversible redox-active material in an aqueous solution enabled by the inclusion of a hydrotropic agent. The electrochemical system demonstrates a high electron utility in continuous flow cell.