Redox Flow Battery Mediator for Cr2O7^2- Regeneration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Redox flow batteries face limitations in energy and power density due to the use of oxidants that undergo 1 or 2 electron reductions or have low solubility, leading to large battery sizes and high costs, with previous attempts at using Cr2O7^2- being inefficient due to irreversible reactions at known electrode catalysts.

Innovation Solution

The introduction of an electrochemically reversible electron mediator that heterogeneously oxidizes Cr3+ back to Cr2O7^2- using an EC catalytic mechanism, allowing for the reversible use of Cr2O7^2- in redox flow batteries, which overcomes the issue of irreversible reactions and enhances energy and power density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Cr2O7^2- is used as oxidant in redox flow battery, then energy density and power density are improved, but irreversible reactions occur at electrode catalysts preventing rechargeability

Engineering Contradiction:
Improveenergy densityVSAvoidrechargeability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a soluble electron mediator that acts as an intermediary between the Cr2O7^2-/Cr^3+ redox couple and the electrode catalyst. The mediator undergoes reversible electron transfer with the chromium species in solution and then reversibly transfers electrons to/from the electrode, preventing direct irreversible interaction between Cr2O7^2- and the catalyst surface while maintaining high energy density benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the direct electrochemical reaction mechanism (where Cr2O7^2- directly interacts with the electrode catalyst) with an indirect mediated electron transfer mechanism. This substitution allows the system to achieve both high energy density from Cr2O7^2- and reversibility through the mediator's controlled electron transfer process

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional oxidants with 1 or 2 electron reductions are used, then rechargeability is maintained, but energy density and power density are limited

Engineering Contradiction:
ImproverechargeabilityVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the electron transfer parameter (n) of the oxidant from traditional 1 or 2 electrons to 6 electrons for Cr2O7^2-, while maintaining rechargeability through the mediator. This parameter change in the redox reaction stoichiometry directly increases the theoretical energy density without sacrificing reversibility

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If Cr2O7^2- concentration is increased to improve energy density, then power density increases, but irreversible side reactions increase

Engineering Contradiction:
Improvepower densityVSAvoidirreversible side reactions
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The soluble electron mediator serves as a protective intermediary that prevents direct contact between high concentrations of Cr2O7^2- and the electrode catalyst surface. The mediator handles electron transfer in a controlled manner, eliminating irreversible side reactions even at high oxidant concentrations, thereby enabling high power density operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the use of Cr2O7^2- in redox flow batteries with significantly higher energy and power densities, achieving efficient regeneration and prolonged operation without undesirable side reactions, thus addressing the inefficiencies of previous Cr2O7^2- based systems.

Implementation Method 1

an electrochemically reversible electron mediator that is heterogeneously oxidized by the cathode to homogeneously oxidize Cr3+ back to Cr2O7^2-

Methodology Applied
Scientific EffectElectron transfer: Redox Reactions

Implementation Method 2

an ion-conducting membrane between the two half-cells

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 3

one or more pumps to circulate stored catholyte and anolyte through the cathodic and anodic half cells

Methodology Applied
Scientific EffectFluid circulation: Pump

Data Source

PatentEP3311438B1High-power redox flow battery based on the criii/crvi redox couple and its mediated regeneration
Publication Date: 2019.10.02 CHROME PLATED POWER SAS
  • EP3311438B1 patent drawingFigure 1~2
  • EP3311438B1 patent drawingFigure 3~4
  • EP3311438B1 patent drawingFigure 5~6

AI summary

This invention describes a high-power, high-energy oxidant (catholyte) chemistry based on dichromate (CrVI as Cr2O7 2-) for use with a variety of fuels (anolytes) in redox flow batteries (RFBs, also known as reversible fuel cells), which reversibly store electricity as chemical energy. The reduction (discharge) of Cr2O7 2- to Cr3+ is natively irreversible at all investigated solid-state electrocatalysts, which has historically limited the employment of Cr2O7 2- to primary (non-rechargeable) cells, such as Grenet cells. The described invention overcomes this limitation by using a reversible redox couple, hereafter electron mediator, to heterogeneously donate electrons to the cathode electrocatalyst and homogeneously accept electrons from Cr3+ to regenerate Cr2O7 2-. RFBs employing this energy- and power-dense chemistry are suitable for low-cost energy storage applications, ranging from grid-level storage of renewable electricity to consumer electronics.