Redox Flow Battery State of Charge Monitoring via Potential Rate

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Solution Overview

Problem

Existing methods for determining the state of charge in redox flow batteries face challenges due to potential drift and fouling of reference electrodes, making accurate state-of-charge monitoring difficult, especially in larger systems with multiple cells or stacks.

Innovation Solution

Measuring the rate of change in equilibrium half-cell reduction potential as charge is passed into the electrolyte solution and correlating this rate with the state of charge, using equations such as dE/dS = -RT*nF/(100*S^2 - 100*S), allowing for calibration-free and robust state-of-charge determination, and balancing between cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a reference electrode is used to measure the equilibrium half-cell potential for state of charge determination, then the state of charge can be monitored, but the reference electrode experiences potential drift and fouling over time which reduces measurement accuracy

Engineering Contradiction:
Improvestate of charge measurement accuracyVSAvoidreference electrode stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention extracts the reference electrode from the measurement system entirely. Instead of using a reference electrode to measure potential, the method measures the rate of change of potential (dE/dS) with respect to state of charge. This eliminates the reference electrode and its associated problems of drift and fouling, while still enabling accurate SOC determination through the relationship between potential change rate and state of charge.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the measurement parameter from absolute potential (which requires a stable reference electrode) to the rate of change of potential with respect to state of charge (dE/dS). This parameter transformation allows SOC determination without being sensitive to reference electrode drift, as the method measures how potential changes as SOC changes, rather than measuring absolute potential values.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If the reference electrode is in contact with electrolyte for extended periods, then continuous monitoring is enabled, but fouling occurs which degrades measurement quality

Engineering Contradiction:
Improvecontinuous monitoring capabilityVSAvoidpotential measurement accuracy
Core Design Contradiction:
Duration of action of moving objectVSMeasurement precision

Solution Approach 1:

The reference electrode is completely removed from the system. The measurement method no longer requires any reference electrode, eliminating the fouling problem that occurs when reference electrodes are in prolonged contact with electrolyte. The system achieves continuous monitoring through alternative means that do not involve reference electrode placement in the electrolyte.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If traditional electrochemical measurement methods are used, then state of charge can be determined, but the system becomes complex due to requirements for calibrated reference electrodes and frequent maintenance

Engineering Contradiction:
Improvestate of charge determinationVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The reference electrode component is extracted from the measurement system, simplifying the device architecture. The method replaces the complex reference electrode calibration and maintenance infrastructure with a simpler measurement approach that tracks potential changes relative to state of charge without requiring absolute potential references.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses the inherent relationship between potential change rate and state of charge to self-determine SOC without external calibration references. The measurement method is self-referential, using the battery's own electrochemical characteristics to determine its state, eliminating the need for external calibration standards and reducing maintenance requirements.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides accurate and reliable state-of-charge monitoring and balancing, reducing the impact of potential drift and fouling, and enabling effective rebalancing of electrolytes in redox flow batteries.

Implementation Method 1

The state of charge (SOC) of the electrolyte expresses the ratio of concentrations of charged to uncharged active material... E = E° - (RT/nF) ln((cR)/(cO))... dE/dS = -RT*nF/(100*S^2 - 100*S)

Methodology Applied
Scientific EffectNernst equation: Nernst Effect

Data Source

PatentEP3069403B1Methods for determining state of charge and calibrating reference electrodes in a redox flow battery
Publication Date: 2020.06.17 LOCKHEED MARTIN ADVANCED ENERGY STORAGE LLC
  • EP3069403B1 patent drawingFigure 1
  • EP3069403B1 patent drawingFigure 2~3
  • EP3069403B1 patent drawing

AI summary

The invention concerns methods of determining the state of charge of a half-cell within a redox flow battery, the method comprising: (i) measuring the rate of change in equilibrium half- cell reduction potential of the electrolyte as charge is passed into the electrolyte solution within the cell; and (ii) correlating said rate of change in equilibrium half-cell reduction potential with the state of charge of said half-cell. Other aspects of the invention concern balancing the state of charge of a flow battery and methods of calibrating an oxidation/reduction probe.