Redox Flow Battery Idle Mode Pulsed Discharge

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Solution Overview

Problem

Redox flow battery systems face issues during idle periods, where the bipolar plate can crack and flake when exposed to electrolyte without active current flow, leading to decreased charging potential, electrical shorts, and membrane degradation due to metal flaking.

Innovation Solution

Operating the redox flow battery in a short-term idle mode by discharging a current density as a pulse over a duration shorter than the idle period to maintain the plating surface at the negative electrode, thereby preventing cracking and flaking of the plated layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the redox flow battery system is maintained in an idle state with electrolyte flow, then the system readiness to supply power is sustained, but the plated layer on the bipolar plate cracks and flakes

Engineering Contradiction:
Improvesystem readinessVSAvoidplated layer integrity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies periodic action by implementing a pulsed discharge current during idle periods. Instead of maintaining a completely static idle state, the system periodically discharges current in pulses, which prevents the plated layer from cracking and flaking while maintaining system readiness. This periodic electrical action keeps the plated layer stable without requiring continuous electrolyte flow.

Inventive Principle:
Principle #19Periodic action

2Stability of the object's composition

If the redox flow battery is discharged continuously to maintain plating surface, then the plated layer cracking is prevented, but excessive current is sacrificed

Engineering Contradiction:
Improveplated layer integrityVSAvoidcurrent sacrifice
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent applies partial action by implementing pulsed discharge current instead of continuous discharge. The pulsed nature means current is applied intermittently rather than continuously, providing just enough electrical action to prevent plated layer degradation without the excessive energy loss that would result from continuous discharge. This partial action approach optimizes between plating maintenance and energy conservation.

Inventive Principle:
Principle #16Partial or excessive action

3Productivity

If metal flakes are allowed to circulate in the electrolyte, then the battery continues operating, but membrane degradation and electrical shorts occur

Engineering Contradiction:
Improvebattery operation continuityVSAvoidmembrane degradation and electrical shorts
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by preventing the formation and detachment of metal flakes through pulsed discharge current during idle periods. By maintaining the plated layer integrity through periodic electrical action, the system prevents metal flakes from forming in the first place, thereby preventing the harmful effects of membrane degradation and electrical shorts before they can occur.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively suppresses cracking and flaking of the metal plating at the negative electrode during idle periods while minimizing the sacrificed current, maintaining battery performance and preventing electrical shorts and membrane degradation.

Implementation Method 1

Redox flow batteries are suitable for grid scale storage applications due to their capabilities of scaling power and capacity independently, and charging and discharging for thousands of cycles with minimal performance losses

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

operating the redox flow battery in a short-term idle mode by discharging a current density as a pulse over a duration that is shorter than the duration of the short-term idle mode, wherein discharging the redox flow battery maintains the plating surface at the negative electrode

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Data Source

PatentUS20230246218A1Methods for short-term battery idle
Publication Date: 2023.08.03 ESS TECH INC
  • US20230246218A1 patent drawing
  • US20230246218A1 patent drawing
  • US20230246218A1 patent drawing

AI summary

Systems and methods are provided for a redox flow battery. In one example, a method for the redox flow battery includes operating the redox flow battery in a short-term idle mode by discharging a current density as a pulse of a duration shorter than a duration of the short term idle mode. By discharging the current density, a plating surface at a negative electrode of the redox flow battery system may be maintained.