Redox Flow Battery Cell With Asymmetric Carbon Fiber Electrodes

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Solution Overview

Problem

Redox flow batteries face the challenge of preventing excessive oxidation of the positive electrode, particularly when the state of charge (SOC) cannot be properly monitored, leading to overcharging and reduced battery reactivity.

Innovation Solution

The design incorporates a redox flow battery cell with a positive electrode having a larger quantity per unit area of carbon fibers than the negative electrode, allowing for the prevention of excessive oxidation by monitoring the generation of hydrogen gas, which serves as a trigger to stop charging, thereby maintaining optimal oxidizer ion concentrations without relying on SOC or open circuit voltage (OCV) monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the positive electrode quantity per unit area is increased to prevent excessive oxidation, then the positive electrode durability is improved, but the device complexity increases due to asymmetric electrode design

Engineering Contradiction:
Improvepositive electrode durabilityVSAvoidelectrode design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by designing the positive electrode with a larger quantity per unit area than the negative electrode. This asymmetric configuration is intentional and based on the different operational requirements of the two electrodes during charging and discharging cycles. The positive electrode's larger quantity prevents excessive oxidation while maintaining overall system functionality.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by optimizing the quantity per unit area of carbon fibers specifically for the positive electrode. Rather than uniformly designing both electrodes with the same specifications, the positive electrode is locally enhanced with greater quantity to address its specific vulnerability to oxidation, while the negative electrode maintains a different specification suited to its function.

Inventive Principle:
Principle #3Local quality

2Reliability

If SOC monitoring is used to prevent overcharging, then the battery reactivity is maintained, but the device complexity increases due to monitoring systems

Engineering Contradiction:
Improvebattery reactivityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements self-service by designing the positive electrode with such a large quantity per unit area that it inherently prevents excessive oxidation without requiring external monitoring systems. The electrode's physical design itself serves the protective function, making the system self-regulating and eliminating the need for complex SOC monitoring infrastructure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent applies beforehand cushioning by pre-configuring the positive electrode with excess capacity (larger quantity per unit area) before operation begins. This pre-engineered buffer provides a safety margin that prevents oxidation issues from occurring in the first place, rather than detecting and responding to problems after they arise through monitoring.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively prevents excessive oxidation of the positive electrode, maintaining battery reactivity and preventing overcharging, even without monitoring the SOC or OCV, by leveraging the difference in carbon fiber quantities between the electrodes to control charging based on hydrogen gas generation.

Implementation Method 1

In a redox flow battery, charge and discharge are performed with a positive-electrode electrolyte solution and a negative-electrode electrolyte solution supplied to a positive electrode and a negative electrode, respectively

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

a quantity per unit area of the positive electrode is larger than a quantity per unit area of the negative electrode... monitoring the generation of hydrogen gas, which serves as a trigger to stop charging

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS12191506B2Redox flow battery cell, cell stack and redox flow battery system
Publication Date: 2025.01.07 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US12191506B2 patent drawing
  • US12191506B2 patent drawing

AI summary

A redox flow battery cell includes a positive electrode and a negative electrode, and each of the positive electrode and the negative electrode is an assembly containing a plurality of carbon fibers, and a quantity per unit area of the positive electrode is larger than a quantity per unit area of the negative electrode.