Redox Flow Battery Electrolyte Tuning for Lower Pump Power

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Solution Overview

Problem

Redox flow batteries with solid active materials and polymer mediators face increased viscosity and pump power due to higher mediator concentrations, requiring different mediators for charging and discharging, which complicates the system.

Innovation Solution

A redox flow battery design with solid active materials in separate tanks and a polymer mediator that adjusts electrolyte concentration to equalize the potential difference between the active material and mediator, allowing a single mediator to be used for both charging and discharging, and utilizing a porous membrane separator to prevent mediator mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If mediator concentration is increased to enable a single mediator to function for both charging and discharging, then the battery capacity and energy transfer efficiency are improved, but the electrolyte viscosity increases and pump power requirements increase

Engineering Contradiction:
Improvemediator concentrationVSAvoidpump power
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent changes the chemical structure of the mediator by introducing a hydrophobic group, which fundamentally alters the mediator-electrolyte interaction parameters. This structural modification reduces the mediator's affinity for the electrolyte solvent, allowing effective energy transfer at lower concentrations without excessive viscosity increase, thereby resolving the contradiction between mediator concentration and pump power requirements.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If mediator concentration is increased to achieve efficient energy transfer with a single mediator, then charge and discharge rates are improved, but electrolyte viscosity increases

Engineering Contradiction:
Improvecharge and discharge ratesVSAvoidelectrolyte viscosity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

By modifying the mediator's chemical structure to include a hydrophobic group, the patent changes the physical-chemical parameters of the electrolyte system. This structural parameter change reduces mediator solubility and interaction with the electrolyte solvent, enabling efficient charge and discharge rates at lower mediator concentrations, thus maintaining electrolyte composition stability while improving productivity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If different mediators are used for charging and discharging, then energy transfer efficiency is optimized for each process, but device complexity increases

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the universality principle by designing a single mediator with a hydrophobic group that can perform both charging and discharging functions effectively. This multi-functional mediator eliminates the need for separate charging and discharging mediators, reducing system complexity while maintaining reliable energy transfer efficiency through its optimized molecular structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Use of energy by moving object

If mediator concentration is reduced to decrease viscosity and pump power, then energy transfer efficiency may be compromised, but the patent achieves both by adjusting mediator structure

Engineering Contradiction:
Improvepump powerVSAvoidenergy transfer efficiency
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent resolves this contradiction by changing the fundamental parameter of mediator molecular structure - introducing a hydrophobic group. This structural parameter change enhances the mediator's electron transfer capability while reducing its interaction with the electrolyte solvent, allowing efficient energy transfer at lower concentrations with reduced pump power requirements, thus simultaneously improving both reliability and energy efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces mediator concentration, decreases solution viscosity, and lowers pump power requirements while maintaining efficient energy transfer, enhancing the battery's charge and discharge rates and capacity.

Implementation Method 1

a porous membrane as a separator

Methodology Applied
Scientific EffectPhysical separation through porous membrane: Semipermeable Membrane

Implementation Method 2

The electrolytic solution is circulated and supplied to the battery cell

Methodology Applied
Scientific EffectFluid circulation: Convection

Implementation Method 3

Each electrolytic solution contains an active material and a mediator... An equilibrium potential of the active material and an equilibrium potential of the mediator

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Data Source

PatentUS20240363880A1Redox flow battery
Publication Date: 2024.10.31 DENSO CORP
  • US20240363880A1 patent drawing
  • US20240363880A1 patent drawing
  • US20240363880A1 patent drawing

AI summary

A redox flow battery includes a positive-side electrode tank that stores an electrolytic solution to be circulated to a positive electrode chamber in which a positive electrode is accommodated; and a negative-side electrode tank that stores an electrolytic solution to be circulated to a negative electrode chamber in which a negative electrode is accommodated. Each electrolytic solution contains an active material and a mediator, and the active material is solid in each electrolytic solution. An electrolyte concentration in each electrolytic solution is adjusted such that a potential difference between an equilibrium potential of the active material and an equilibrium potential of the mediator is equal to or less than a predetermined potential difference.