Redox Flow Battery Mediators for Higher Energy Density

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Solution Overview

Problem

Redox flow batteries (RFBs) face low energy density due to solubility limitations of redox species in non-aqueous solvents, hindering their practical application in large-scale energy storage for intermittent renewable sources.

Innovation Solution

Incorporating a bio-inspired redox active material, vanadium(IV/V)bis-hydroxyiminodiacetate (VBH), coupled with cobalt hexacyanoferrate (CoHCF) as solid charge storage materials, which enhances energy density by overcoming solubility limitations through targeted redox reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If non-aqueous solvents are used in redox flow batteries, then thermal stability is improved, but energy density deteriorates due to solubility limitations

Engineering Contradiction:
Improvethermal stabilityVSAvoidenergy density
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The patent introduces solid charge storage materials (CoHCF, NiHCF, CuHCF) as intermediaries that enable redox reactions without requiring high solubility of redox species in the non-aqueous electrolyte. The solid materials are deposited on electrode surfaces and undergo redox reactions with the electrolyte, allowing the system to maintain thermal stability while achieving high energy density through surface-based reactions rather than solution-based reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If solubility of redox species is increased to improve energy density, then thermal stability deteriorates due to potential decomposition

Engineering Contradiction:
Improveenergy densityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent replaces the traditional solution-based redox mechanism with a surface-based mechanism. Instead of relying on dissolved redox species that require high concentration (and thus risk decomposition), the system uses solid charge storage materials deposited on electrodes that undergo redox reactions at the solid-liquid interface. This substitution of the reaction mechanism allows high energy density without compromising thermal stability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If conventional redox flow battery design is used, then ease of operation is maintained, but productivity deteriorates due to low energy capacity

Engineering Contradiction:
Improveoperational simplicityVSAvoidenergy capacity
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent applies preliminary action by pre-depositing charge storage materials (CoHCF, NiHCF, CuHCF) onto the electrode surfaces before operation. This pre-preparation of the electrode surfaces with high-capacity materials allows the battery to achieve high energy density from the start without requiring complex operational procedures. The electrodes are prepared in advance with the active materials, maintaining ease of operation while dramatically improving energy capacity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of VBH and CoHCF increases energy capacity by approximately 5 times, with up to 70% utilization of theoretical capacity, significantly improving the energy density of RFBs.

Implementation Method 1

CAT is a cation having the metal in a first oxidation state when the complex is dispersed in the anode and the metal is in a second oxidation state when the complex is dispersed in the cathode

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

solid charge storage materials, which are reversibly oxidized or reduced in the electrolyte tanks upon interaction with the redox active species (mediators) dissolved in electrolyte

Methodology Applied
Scientific EffectElectrochemical reactions: Battery (electricity)

Data Source

PatentUS20230335758A1Redox flow battery
Publication Date: 2023.10.19 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US20230335758A1 patent drawing
  • US20230335758A1 patent drawing
  • US20230335758A1 patent drawing

AI summary

Various aspects disclosed relate to a redox flow battery that includes an anode in communication with a current collector and comprising a first solid charge storage medium disposed within the anode. The redox flow battery further includes a cathode in communication with the current collector and comprising a second solid charge storage medium disposed within the cathode. At least one of the anode, current collector, or cathode includes a complex having a structure according to Formula I:[ML2]m−2[CAT]n+2   (I),wherein,M is metal;L is a ligand.