Redox Mediator Systems for Platinum-Free Oxygen Reduction

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Solution Overview

Problem

There is a need for more efficient and cost-effective electrochemical cells that can facilitate oxygen reduction at the cathode without relying on expensive platinum cathodes, while maintaining efficiency and useful life.

Innovation Solution

The use of a redox mediator capable of transferring protons and electrons, paired with a redox catalyst, such as quinones or nitroxyl-type compounds, in combination with a cathode and electrolyte solution, allows for efficient oxygen reduction without the need for expensive metals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If platinum cathodes are used to facilitate oxygen reduction, then reaction efficiency is improved, but cost increases significantly

Engineering Contradiction:
Improveoxygen reduction efficiencyVSAvoidcost
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent introduces a redox mediator that acts as an intermediary between the electrode and oxygen. The mediator undergoes reversible reduction at the electrode surface and subsequently reduces oxygen in solution, enabling efficient oxygen reduction without requiring expensive platinum cathodes. This mediator-based mechanism achieves high productivity while avoiding the cost penalty of precious metal catalysts.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If base cathode materials are used instead of platinum, then cost is reduced, but oxygen reduction efficiency deteriorates

Engineering Contradiction:
ImprovecostVSAvoidoxygen reduction efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The redox mediator serves as a catalyst that enables base cathode materials to achieve platinum-level oxygen reduction efficiency. The mediator cycles between oxidized and reduced forms, facilitating electron transfer to oxygen without being consumed, thereby maintaining high productivity while allowing the use of inexpensive base materials for the cathode structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the system by introducing specific redox-active species (such as quinones, nitroxyl compounds, or metal complexes) with appropriate reduction potentials. These parameter changes enable the electrode reaction to proceed efficiently at lower overpotentials, achieving high oxygen reduction rates without requiring expensive platinum materials.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If a polyoxometalate redox catalyst and vanadyl mediator are used, then oxygen reduction is facilitated with less expensive metals, but further efficiency improvements are still needed

Engineering Contradiction:
ImprovecostVSAvoidoxygen reduction efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent systematically optimizes the parameters of the redox mediator system by selecting compounds with specific redox potentials, stability characteristics, and kinetic properties. By tuning these parameters, the system achieves superior oxygen reduction efficiency compared to previous polyoxometalate/vanadyl combinations, while maintaining the benefit of using less expensive metals.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables effective electrocatalytic oxygen reduction, reducing the reliance on costly platinum cathodes while maintaining performance, with the redox mediator/catalyst pair facilitating higher currents and extended catalyst activity in electrochemical cells.

Implementation Method 1

The electrolyte solution includes a redox mediator capable of transferring protons and electrons by acid/base and/or oxidation/reduction reactions

Methodology Applied
Scientific EffectOxidation/reduction reactions: Redox Reactions

Implementation Method 2

The system further includes a redox catalyst. The redox catalyst may be included in the electrolyte solution, or alternatively, may be in contact with the electrolyte solution

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS9812727B2Charge transfer mediator based systems for electrocatalytic oxygen reduction
Publication Date: 2017.11.07 WISCONSIN ALUMNI RES FOUND
  • US9812727B2 patent drawing
  • US9812727B2 patent drawing
  • US9812727B2 patent drawing

AI summary

Disclosed are systems for the electrocatalytic reduction of oxygen, having redox mediator/redox catalyst pairs and an electrolyte solution in contact with an electrode. The redox mediator is included in the electrolyte solution, and the redox catalyst may be included in the electrolyte solution, or alternatively, may be in contact with the electrolyte solution. In one form a cobalt redox catalyst is used with a quinone redox mediator. In another form a nitrogen oxide redox catalyst is used with a nitroxyl type redox mediator. The systems can be used in electrochemical cells wherein neither the anode nor the cathode comprise an expensive metal such as platinum.