Redox Polymer-Coated Carbon for Lithium Polysulfide Shuttle Suppression

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Solution Overview

Problem

Lithium-sulfur secondary batteries face challenges with polysulfide leaching and shuttle phenomena, leading to reduced capacity and lifetime due to the high solubility of lithium polysulfide in organic electrolytes, which existing solutions like physical membranes fail to adequately address.

Innovation Solution

A sulfur-carbon composite with a redox functional group-containing polymer layer is used as a positive electrode material, where the polymer layer acts as a catalyst to accelerate the reduction of lithium polysulfide, preventing leaching and improving battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical membranes or ion conductive polymers are used to prevent polysulfide leaching, then polysulfide migration is reduced, but the capacity and lifetime improvement is insignificant

Engineering Contradiction:
Improvepolysulfide retentionVSAvoidbattery capacity and lifetime
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

A redox mediator polymer layer is introduced as an intermediary substance between the sulfur-carbon composite and the electrolyte. This mediator actively participates in redox reactions to facilitate polysulfide conversion, transforming the passive physical barrier approach into an active chemical mediation approach that significantly improves battery capacity and lifetime while maintaining polysulfide retention.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the functional parameters of the polymer layer from purely physical barrier properties to include active redox functionality. By selecting polymers with appropriate redox potentials and electron transfer rates, the system transforms the polymer's role from static containment to dynamic chemical participation, resolving the contradiction between retention and performance.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If sulfur-carbon composite with physical coating is used, then polysulfide leaching is partially prevented, but leaching and shuttle phenomenon persist

Engineering Contradiction:
Improvepolysulfide leachingVSAvoidshuttle phenomenon prevention
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The invention replaces the mechanical/physical containment system with a chemical reaction-based system. Instead of relying solely on physical barriers to block polysulfide movement, the redox mediator polymer chemically facilitates the conversion of polysulfides, eliminating the harmful shuttle phenomenon through chemical transformation rather than mechanical blockage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention converts the harmful polysulfide species into beneficial reaction intermediates through controlled redox reactions. The polysulfides that would otherwise cause shuttle phenomena are transformed into solid lithium sulfide products through the mediator's catalytic action, turning a harmful effect into a beneficial conversion process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The redox functional group-containing polymer layer enhances the kinetic reduction of lithium polysulfide, preventing its escape and improving the capacity and lifetime characteristics of lithium secondary batteries by increasing reactivity and preventing polysulfide shuttle phenomena.

Implementation Method 1

the redox functional group-containing polymer layer acts as a catalyst to accelerate the reduction reaction of lithium polysulfide

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

a reduction reaction of sulfur and an oxidation reaction of lithium metal occur during discharge

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS12087940B2Carbon having redox functional group-containing polymer layer formed thereon, and sulfur-carbon composite and lithium secondary battery including same
Publication Date: 2024.09.10 LG ENERGY SOLUTION LTD
  • US12087940B2 patent drawing
  • US12087940B2 patent drawing
  • US12087940B2 patent drawing

AI summary

Disclosed is a carbon product, including a carbon material, and a redox functional group-containing polymer layer on a surface of the carbon material, as well as a sulfur-carbon composite containing the same, and a lithium secondary battery containing the same. More specifically, since the redox functional group-containing polymer functions to promote the reduction of lithium polysulfide, when the carbon material having the redox functional group-containing polymer layer formed or the sulfur-carbon composite is applied as a positive electrode material for a lithium secondary battery, the performance of the battery may be improved.