Reduced Carbon-14 Food Processing via Freeze Drying

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Solution Overview

Problem

There is no established method for transforming agricultural products grown in controlled environments with reduced carbon-14 (14C) content into consumable food and beverage products, which are essential for minimizing DNA damage and potential health risks associated with natural 14C abundance in the food chain.

Innovation Solution

A process involving the growth of agricultural products in controlled environments with filtered atmospheric gases or CO2 from sources with lower 14C abundance, followed by harvesting, washing, extraction of edible components, pre-drying, freeze drying, post-drying, and packaging to create dehydrated consumable products that reduce 14C content and minimize transportation costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If agricultural products are grown in controlled environments with filtered atmospheric gases to reduce 14C content, then health benefits from minimized DNA damage are achieved, but production complexity and cost increase

Engineering Contradiction:
ImproveDNA damage from 14CVSAvoidcontrolled environment system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The process segments the production into distinct stages: growing agricultural products in controlled environments with filtered CO2, harvesting, washing, extraction, pre-drying, freeze-drying, post-drying, and packaging. This segmentation allows each stage to be optimized independently for reducing 14C content while managing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by pre-filtering atmospheric gases to remove CO2 and pre-freezing products before drying. The CO2 is removed in advance from the controlled environment, and products are pre-frozen to facilitate subsequent freeze-drying, which efficiently reduces 14C content while maintaining product quality.

Inventive Principle:
Principle #10Preliminary action

2Weight of moving object

If agricultural products are processed into dehydrated consumable products, then transportation cost is reduced, but processing time and energy consumption increase

Engineering Contradiction:
Improvetransportation weightVSAvoidprocessing energy
Core Design Contradiction:
Weight of moving objectVSUse of energy by moving object

Solution Approach 1:

The patent utilizes phase transitions in the freeze-drying process where water in the agricultural products is frozen and then sublimated from solid to gas phase. This removes approximately 90% of the product weight (water content) while preserving the product structure and minimizing 14C content, making transportation significantly more efficient.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent replaces conventional thermal drying with freeze-drying, which uses phase transition physics instead of purely thermal mechanical processes. This substitution preserves heat-sensitive nutrients and 14C-reduced qualities better while achieving the same weight reduction for transportation efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Duration of action of stationary object

If freeze drying is used for dehydration, then shelf-life is extended and product quality is maintained, but energy consumption and processing time increase

Engineering Contradiction:
Improveshelf-lifeVSAvoidfreeze drying energy
Core Design Contradiction:
Duration of action of stationary objectVSUse of energy by moving object

Solution Approach 1:

The freeze-drying process exploits the phase transition of water from solid to vapor without passing through the liquid phase. This creates a product with minimal moisture content and preserved structural integrity, extending shelf-life significantly while maintaining nutritional quality and 14C reduction benefits.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The freeze-drying process operates in periodic cycles: freezing phase, primary drying (sublimation), and secondary drying (desorption). This periodic action allows efficient removal of water while preserving product quality and extending shelf-life, making the energy investment worthwhile for the extended storage capability.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process enables the production of consumable food and beverage products with reduced 14C content, offering health benefits by minimizing DNA damage and providing extended shelf-life and cost-effective distribution.

Implementation Method 1

Haddock, et. al., in U.S. Pat. No. 9,459,044, shows methods for freeze drying products. This method or other similar methods could be used for dehydration method within the process for the preparation of food and beverage products with reduced 14C content

Methodology Applied
Scientific EffectFreeze drying: Freeze Drying

Implementation Method 2

The products of (6) are then dehydrated (7). A post-drying process (8) may be applied

Methodology Applied
Scientific EffectSublimation: Sublimation

Data Source

PatentUS11825866B2Process for the preparation of food and beverage products with reduced carbon-14 content
Publication Date: 2023.11.28 PATRICK BRETT
  • US11825866B2 patent drawing

AI summary

This invention provides a process to prepare consumable food and beverage products with reduced carbon-14 (14C) content. Normal agricultural products capture carbon-dioxide (CO2) with radioactive 14C from atmospheric gases. Agricultural products grown in controlled environments such as a greenhouse with filtered atmospheric gases to remove CO2 with 14C can be harvested and processed into readily consumable products that omit the damage to human DNA that is unavoidable with our current food chain. This process provides food and beverage products with a lower than natural abundance of TAC for consumption.